• Title/Summary/Keyword: Smart Factory Platform

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Design and Implementation of IEC62541-based Industry-Internet of Things Simulator for Meta-Factory (메타팩토리를 위한 IEC62541기반 IIoT·시뮬레이터 설계 및 구현)

  • Chae-Young Lim;Chae-Eun Yeo;Woo-jin Cho;Jae-Hoi Gu;Sang-Hyun Lee
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.3
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    • pp.789-795
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    • 2023
  • Digital-Twin are recognized as an important core technology for the realization of Smart Factories by simulating and optimizing the monitoring and predictive maintenance of manufacturing equipment and the operation of production lines in a digital space. To implement this system, we adopt the IEC62541-based OPC-UA (Open Platform Communications Unified-Architecture) Protocol, which has strengths in interoperability and connectivity between heterogeneous platforms. Therefore, In this paper, We designed and implemented an IIoT(Industry Internet of Things) system that connects heterogeneous platforms, and developed an OPC-UA simulator based on IEC 62541. We will present whether the data will be applied to the Digital-Twin Platform and whether it will work, and proceed with performance tests and evaluations. We evaluate the operation performance and OPC-UA performance of the Digital-Twin platform lightened by the proposed device, and present the optimal IEC62514-based simulator system. We proceeded with the performance evaluation of sending and receiving data with OPC-UA wrapping with the proposed simulator, and found that a lightweight Digital-Twin platform can be operated. This research can apply the OPC-UA protocol for implementing smart factory and meta-factory in the manufacturing shop floor with limited resources, avoiding the waste of time and space on the shop floor through the OPC-UA simulator. We expect that this will contribute to a significant improvement in efficiency by minimizing.

Smart Factory Platform based on Multi-Touch and Image Recognition Technologies (멀티터치 기술과 영상인식 기술 기반의 스마트 팩토리 플랫폼)

  • Hong, Yo-Hoon;Song, Seung-June;Jang, Kwang-Mun;Rho, Jungkyu
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.18 no.1
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    • pp.23-28
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    • 2018
  • In this work, we developed a platform that can monitor status and manage events of factory workplaces by providing events and data collected from various types of multi-touch technology based sensors installed in the workplace. By using the image recognition technology, faces of the people in the factory workplace are recognized and the customized contents for each worker are provided, and security of contents is enhanced by the authenticating an individual worker through face recognition. Contents control function through gesture recognition is constructed, so that workers can easily search documents. Also, it is possible to provide contents for workers by implementing face recognition function in mobile devices. The result of this work can be used to improve workplace safety, convenience of workers, contents security and can be utilized as a base technology for future smart factory construction.

Real-time Monitoring System for Rotating Machinery with IoT-based Cloud Platform (회전기계류 상태 실시간 진단을 위한 IoT 기반 클라우드 플랫폼 개발)

  • Jeong, Haedong;Kim, Suhyun;Woo, Sunhee;Kim, Songhyun;Lee, Seungchul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.517-524
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    • 2017
  • The objective of this research is to improve the efficiency of data collection from many machine components on smart factory floors using IoT(Internet of things) techniques and cloud platform, and to make it easy to update outdated diagnostic schemes through online deployment methods from cloud resources. The short-term analysis is implemented by a micro-controller, and it includes machine-learning algorithms for inferring snapshot information of the machine components. For long-term analysis, time-series and high-dimension data are used for root cause analysis by combining a cloud platform and multivariate analysis techniques. The diagnostic results are visualized in a web-based display dashboard for an unconstrained user access. The implementation is demonstrated to identify its performance in data acquisition and analysis for rotating machinery.

A Study on Design of Real-time Big Data Collection and Analysis System based on OPC-UA for Smart Manufacturing of Machine Working

  • Kim, Jaepyo;Kim, Youngjoo;Kim, Seungcheon
    • International Journal of Internet, Broadcasting and Communication
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    • v.13 no.4
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    • pp.121-128
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    • 2021
  • In order to design a real time big data collection and analysis system of manufacturing data in a smart factory, it is important to establish an appropriate wired/wireless communication system and protocol. This paper introduces the latest communication protocol, OPC-UA (Open Platform Communication Unified Architecture) based client/server function, applied user interface technology to configure a network for real-time data collection through IoT Integration. Then, Database is designed in MES (Manufacturing Execution System) based on the analysis table that reflects the user's requirements among the data extracted from the new cutting process automation process, bush inner diameter indentation measurement system and tool monitoring/inspection system. In summary, big data analysis system introduced in this paper performs SPC (statistical Process Control) analysis and visualization analysis with interface of OPC-UA-based wired/wireless communication. Through AI learning modeling with XGBoost (eXtream Gradient Boosting) and LR (Linear Regression) algorithm, quality and visualization analysis is carried out the storage and connection to the cloud.

Delay Time Analysis of Asynchronous CSL Mode MAC in Wi-SUN (Wi-SUN에서 비동기 CSL모드 MAC의 지연시간 분석)

  • Kim, Dongwon
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.3
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    • pp.23-28
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    • 2021
  • In recent years, research on smart factory wireless mobile communication technology that wirelessly remotely controls utilities is being actively conducted. The Wi-SUN(Wireless Smart Utility Network) Alliance proposed Wi-SUN protocol structure suitable for building a platform such as a smart factory as a new wireless communication standardization standard based on EEE802.15.4g/e. It analyzes the performance of the IEEE802.15.4e CSL(Coordinated Sampled Listening) Mode MAC(Media Access Control) in terms of latency and looks at considerations for efficient operation.

Smart Sensor Management System Supporting Service Plug-In in MQTT-Based IIoT Applications

  • Lee, Young-Ran;Kim, Sung-Ki
    • Journal of Multimedia Information System
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    • v.9 no.3
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    • pp.209-218
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    • 2022
  • Industrial IoT applications, including smart factories, require two problem-solving to build data monitoring systems required by services from distributed IoT sensors (smart sensors). One is to overcome proprietary protocols, data formats, and hardware differences and to uniquely identify and connect IoT sensors, and the other is to overcome the problem of changing the server-side data storage structure and sensor data transmission format according to the addition or change of service or IoT sensors. The IEEE 1451.4 standard-based or IPMI specification-based smart sensor technology supports the development of plug-and-play sensors that solve the first problem. However, there is a lack of research that requires a second problem-solving, which requires support for the plug-in of IoT sensors into remote services. To propose a solution for the integration of these two problem-solving, we present a IoT sensor platform, a service system architecture, and a service plugin protocol for the MQTT-based IIoT application environment.

Novel Optimal Controlling Algorithm for Real-time Integrated-control Smart Manufacturing System (실시간 통합제어를 위한 스마트 제조시스템의 새로운 최적화 알고리즘 설계)

  • Lee, Jooyeoun;Kim, Inyoung;Jeong, Taikyeong
    • Journal of Korea Society of Industrial Information Systems
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    • v.21 no.2
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    • pp.1-10
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    • 2016
  • In this paper, we consider the algorithms and numerical analysis for real-time integrated control system and resource management of large-scale manufacturing smart factory system. There various data transmitted on Cyber-Physical-System (CPS) is necessary to control in real time, as well as the terminal and the platform with respective system service. This will be a true smart manufacturing which consisting of existing research results, and a numerical analysis by the parameter-specific information. In this paper, Jacoby calculation to reflect the optimization algorithms that are newly proposed. It also presents a behavior that optimal operational algorithm on CPS which is adapted to the sensing data. In addition, we also verify the excellence of the real-time integrated control system through experimentation, by comparison with the existing research results.

A Development of Real-time Monitoring System in Industrial Factory Based on Cloud Platform Using IoT Device (IoT 디바이스를 이용한 클라우드 플랫폼 기반의 실시간 공장 모니터링 시스템 개발)

  • Park, Geon-Soo;Tran, Trung Tin;Dang, Van Chien;Gil, Ki-Jong;Shin, Yong-Bin;Choi, Jae-Won;Kim, Jong-Wook
    • IEMEK Journal of Embedded Systems and Applications
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    • v.13 no.1
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    • pp.25-32
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    • 2018
  • In this paper, we present a proposed monitoring system for smart factories with several aspects, including information gathering, analysis, control, and display that relate to concurrently operation processes in the factory area. This paper proposes a monitoring and management system for industrial automation. In particular, it uses an Internet of Thing (IoT) device with a data protocol unit to convert the industrial protocols and transfer the information on various parameters. In the case of data communication, the proposed monitoring system is designed to support users to remotely manage with the cloud server by implementing conversion between Modbus RTU and Modbus TCP of protocol communications. The proposed communication technique has been verified by experiments.

The Communication Protocol Model for Semiconductor Equipment with Internet of Things (사물인터넷을 이용한 반도체 장비 통신 프로토콜 모델)

  • Kim, Doo Yong;Kim, Kiwan
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.4
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    • pp.40-45
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    • 2019
  • The smart factory has developed with the help of several technologies such as automation, artificial intelligence, big data, smart sensors and communication protocols. The Internet of things(IOT) among communication protocols has become the key factor for the seamless integration of various manufacturing equipment. Therefore, it is important that the IOT cooperate with the standards of communication protocols proposed by the SEMI in the semiconductor industry. In this paper, we suggest a novel reference model of the communication protocols for semiconductor equipment by introducing an IOT service layer. With the IOT service layer, we can use the functions and the additional services provided by the IOT standards that give the inter-operability between factory machines and host computers. We implement the standard of the communication protocols for semiconductor equipment with the IOT service layer by using ns3 simulator. It concludes that it is necessary to provide the platform for the IOT service layer to deploy efficiently the proposed reference model of the communication protocols.

A Study on Heterogenous Big Data Processing Platforms for Smart Factory (스마트 공장을 위한 이기종 빅데이터 처리 플랫폼에 대한 연구)

  • Song, Je-O;Cho, Jung-Hyun;Kwon, Jin-Gwan;Lee, Sang-Moon
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2019.07a
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    • pp.335-336
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    • 2019
  • 5G를 비롯한 무선 네트워크의 발달과 인터넷의 보급이 보편화되어 가고 있다. 또한, 스마트폰 등의 모바일 기기 등이 일상화됨에 따라 방대하고 다양한 유형의 데이터들이 발생되고 있다. 이와 같은 범람하기 시작한 정보와 데이터들을 연결하여 새로운 가치를 창출하는 초지능 연결의 4차 산업혁명 시대가 도래하였다. 이러한 4차 산업혁명은 ICBM(IoT, Cloud, Big data, Mobile) 기술이 발달함에 따라 가능했으며. 그중 빅데이터는 초지능 연결의 근간이 되고 있다. 하지만, 빅데이터에서의 데이터는 다양한 목적에 의해 다양한 유형의 데이터를 모두 포함하고 있음에도 데이터 포맷 및 데이터 셋 등의 불일치에 의해 즉각적인 연결은 불가능하다. 본 논문에서는 스마트 공장을 중심으로 서로 다른 형태의 이기종 데이터를 통합하여 처리할 수 있는 빅데이터 처리 플랫폼을 제안한다.

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