• Title/Summary/Keyword: Small turbocharger

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An Investigation of Flow Characteristics of Radial Gas Turbine for Turbocharger under Unsteady Flow (과급기용 Radial Turbine의 비정상 유동특성에 관한 연구)

  • Choi, J.S.;Koh, D.K.;Winterbone, D.E.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.2
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    • pp.42-48
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    • 1994
  • Turbocharging is one of the best methods to improve the performance of diesel engines, because of its merits,-power ratio, fuel consumption and exhaust emissions. Most of them in small and medium diesel engines have adopted the pulse turbocharging method with twin entry vaneless radial turbines to maximize the energy utility of exhaust gas. This method requires the high performance of turbine under unsteady flow, and also the matching between turbine and diesel engine is most important. However, it is difficult to match properly between them. Because the steady flow data are usually used for it. Accordingly, it is necessary to catch the characteristics of turbine performance correctly over the wide range of the operation conditions under unsteady flow. In this paper, the characteristics of turbine performance under unsteady flow are represented at varying conditions, such as inlet pressure amplitude, turbine speed and frequence.

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The Study of Propulsion Performance Model for Reciprocating Engine Aircraft (소형 왕복엔진 항공기용 추진성능모델 연구)

  • Choi, Won;Kim, Kwang-Hae;Kim, Ji-Hong;Lee, Won-Joong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.578-585
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    • 2012
  • Reciprocating engine is widely used for small propeller driven aircraft. because it is the superior efficiency and low price. Currently, reciprocating engine is used for the development of KC-100, LSA, PAV, UAV in domestic. In this study, Naturally aspirated engine and turbocharger engine performance model is developed. The propeller is designed and analyzed at cruise condition of reciprocating engine aircraft using optimum method, the propeller performance model is developed. The Integrated propulsion performance model is developed, through the matching with engine and propeller performance model, for small reciprocating engine aircraft performance analysis.

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Study of Mechanism of Counter-rotating Turbine Increasing Two-Stage Turbine System Efficiency

  • Liu, Yanbin;Zhuge, Weilin;Zheng, Xinqian;Zhang, Yangjun;Zhang, Shuyong;Zhang, Junyue
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.3
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    • pp.160-169
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    • 2013
  • Two-stage turbocharging is an important way to raise engine power density, to realize energy saving and emission reducing. At present, turbine matching of two-stage turbocharger is based on MAP of turbine. The matching method does not take the effect of turbines' interaction into consideration, assuming that flow at high pressure turbine outlet and low pressure turbine inlet is uniform. Actually, there is swirl flow at outlet of high pressure turbine, and the swirl flow will influence performance of low pressure turbine which influencing performance of engine further. Three-dimension models of turbines with two-stage turbocharger were built in this paper. Based on the turbine models, mechanism of swirl flow at high pressure turbine outlet influencing low pressure turbine performance was studied and a two-stage radial counter-rotation turbine system was raised. Mechanisms of the influence of counter-rotation turbine system acting on low-pressure turbine were studied using simulation method. The research result proved that in condition of small turbine flow rate corresponding to engine low-speed working condition, counter-rotation turbine system can effectively decrease the influence of swirl flow at high pressure turbine outlet imposing on low pressure turbine and increases efficiency of the low-pressure turbine, furthermore increases the low-speed performance of the engine.

A Study on Simulation of an Water Cooling Intercooler for a Small Marine Diesel Engine (소형 선박용 디젤엔진의 수냉식 인터쿨러 해석 연구)

  • Yang, Young-Joon;Sim, Han-Sub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.43-49
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    • 2014
  • This study was carried out to improve the design of an intercooler for a small marine diesel engine. Diesel engines for small marine ships have mainly been developed by changing the structure of the vehicle engine. Sea water was most commonly used in the intercooler of small marine diesel engines to cool the hot air compressed by the turbocharger. In this study, the intercooler is modeled and simulated using STAR-CCM+ in order to find optimal data for the design of an intercooler. In the results, the temperature differences between the data from a numerical analysis and experimental data were $0.38^{\circ}C$ in the hot air outlet and $3.63^{\circ}C$ in the cooling water outlet. Therefore, it was confirmed that both analysis and experimental results need to be considered when designing an intercooler. A closer degree of similarity in the two datasets can improve the confidence in the design of these intercoolers.

DESIGNING EXPERIENCE OF AUTOMOTIVE TURBOCHARGER IMPELLER FOR FLANK MILLING (Flank Milling 공법적용을 위한 자동차용 터보차져 임펠러의 설계체험)

  • Bang, J.C.;Shuripa, V.A.
    • Journal of computational fluids engineering
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    • v.18 no.4
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    • pp.1-8
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    • 2013
  • The performance of small-size impellers with ruled surfaces was investigated for flank milling over a wide speed range, using computational fluid dynamics analyses and gas bench tests. An impeller with a ruled surface was designed, manufactured, and tested to evaluate the effects of blade loading, the backsweep angle, and the relative velocity distribution on the compressor performance. The simulations and tests were completed using the same compressor cover with identical inlet and outlet channels to accurately compare the performance of the abovementioned impeller with a commercial impeller containing sculptured blades. Both impellers have the same number of blades, number of splitters, and shroud meridional profiles. The backsweep angles of the blades on the ruled impeller were selected to work with the same pinched diffuser as for a sculptured impeller. The inlet-to-exit relative velocity diffusion ratio and the blade loading were provided to maximize the flow rate and to minimize the surge flow rate. The design flow rate, rpm, were selected same for both impellers. Test results showed that for the compressor stage with a ruled impeller, the efficiency was increased by 0.32% with an extended surge margin without a reduction in the pressure ratio as compared to the impeller with the sculptured design. It was concluded that an increased relative velocity diffusion coupled with a large backsweep angle was an effective way to improve the compressor stage efficiency. Additionally, an appropriate blade loading distribution was important for achieving a wide operating range and higher efficiency.

Reduced Order Modeling of Marine Engine Status by Principal Component Analysis (주성분 분석을 통한 선박 기관 상태의 차수 축소 모델링)

  • Seungbeom Lee;Jeonghwa Seo;Dong-Hwan Kim;Sangmin Han;Kwanwoo Kim;Sungwook Chung;Byeongwoo Yoo
    • Journal of the Society of Naval Architects of Korea
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    • v.61 no.1
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    • pp.8-18
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    • 2024
  • The present study concerns reduced order modeling of a marine diesel engine, which can be used for outlier detection in status monitoring and carbon intensity index calculation. Principal Component Analysis (PCA) is introduced for the reduced order modeling, focusing on the feasibility of detecting and treating nonlinear variables. By cross-correlation, it is found that there are seven non-linear data channels among 23 data channels, i.e., fuel mode, exhaust gas temperature after the turbocharger, and cylinder coolant temperatures. The dataset is handled so that the mean is located at the nominal continuous rating. Polynomial presentation of the dataset is also applied to reflect the linearity between the engine speed and other channels. The first principal mode shows strong effects of linearity of the most data channels to show the linearity of the system. The non-linear variables are effectively explained by other modes. second mode concerns the temperature of the cylinder cooling water, which shows small correlation with other variables. The third and fourth modes correlates the fuel mode and turbocharger exhaust gas temperature, which have inferior linearity to other channels. PCA is proven to be applicable to data given in binary type of fuel mode selection, as well as numerical type data.

Numerical Analysis of Flow in Radial Turbine (Effects of Nozzle Vane Angle on Internal Flow)

  • OTSUKA, Kenta;KOMATSU, Tomoya;TSUJITA, Hoshio;YAMAGUCHI, Satoshi;YAMAGATA, Akihiro
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.2
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    • pp.137-142
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    • 2016
  • Variable Geometry System (VGS) is widely applied to the nozzle vane for the radial inflow turbine constituting automotive turbochargers for the purpose of optimizing the power output at each operating condition. In order to improve the performance of radial turbines with VGS, it is necessary to clarify the influences of the setting angle of nozzle vane on the internal flow of radial turbine. However, the experimental measurements are considered to be difficult for the flow in radial turbines because of the small size and the high rotational speed. In the present study, the numerical calculations were carried out for the flow in the radial turbine at three operating conditions by applying the corresponding nozzle vane exit angles, which were set up in the experimental study, as the inlet boundary condition. The numerical results revealed the characteristic flow behaviors at each operating condition.

Study on Low Pressure Loop EGR System for Heavy-duty Diesel Engine to Meet EURO-5 NOx Regulation (LPL EGR System 적용 대형 디젤엔진의 EURO-5 NOx 규제대응에 관한 연구)

  • Lee, K.S.;Baek, M.Y.;Park, H.B.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.12-17
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    • 2007
  • Recently, many small and medium size diesel vehicles have been equipped with turbocharger and EGR system to get high performance and reduce $NO_x$ emissions but its application to heavy-duty diesel engine is not common yet. In this work, the simulation model for EURO-3 engine was developed using WAVE and then its performance and emission level were verified by comparing with experimental results. The possibility of current EURO-3 engine equipped with LPL EGR system which would be satisfied the EURO-5 regulation are examined. ESC 13 mode was chosen as the primary engine test mode, and the injection timing and fuel quantity were changed to compensate the lost engine performance caused by EGR. The system developed in this study shows that the current EURO-3 engine could satisfy EURO-5 $NO_x$ regulation by applying LPL EGR.

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Experimental investigation on valve rattle noise of automotive electronic-wastegate turbochargers (차량용 전자식 웨이스트 게이트 터보차져의 밸브 떨림음에 대한 실험적 고찰)

  • Park, Hoil;Eom, Sangbong;Kim, Youngkang;Hwang, Junyoung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.10a
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    • pp.686-686
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    • 2013
  • Automotive turbochargers have become common in gasoline engines as well as diesel engines. They are excellent devices to effectively increase fuel efficiency and power of the engines, but they unfortunately cause several noise problems. The noises are classified into mechanical noises induced from movement of a rotating shaft and aerodynamic noises by air flow in turbochargers. In addition to, there is a mechanical noise caused from movement of an actuator, electronically controlling a wastegate valve. It is called as valve rattle noise. The actuator is connected to a valve through a linkage. The noise occurs only if the valve is open, where the linkage is freely contact to neighbor structures without being constrained by any external forces. This condition allows impacts by the pulsation of exhaust gas, and the vibration from the impacts spreads out through turbine housing, causing the rattle noise. The noise is not in mechanical operating wastegate turbochargers because the linkage of an actuator is strongly connected by actuating force. For the electronic wastegate turbocharger, this paper proposed a test device to show the noise generating mechanism with a small vibration motor having an unbalanced shaft. It also shows how to reduce the noise - reduction of linkage clearances, inserting wave washers into a connection, and applying loose fitting in bushing embracing a valve lever to turbine housing.

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Predictions of the deteriorating performance for the marine diesel engines (선박용 디젤기관의 열화성능 예측에 관한 연구)

  • Jung, Chan-Ho;Rho, Beom-Seuk;Lee, Ji-Woong;Choi, Jae-Sung
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.1
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    • pp.47-52
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    • 2013
  • The higher energy efficiency for ship and the lower pollution for global environment are required strictly. However the performance of marine diesel engine is gradually deteriorated with time. And also the operation condition is varied with sea conditions. Hence the optimization for operating condition of marine engines is needed for energy saving and environment kindly. In this paper, it was attempted to investigate the influence of aging for marine diesel engine. The deterioration of engine performance is assessed by the calculation results of the simulation program for two-stroke marine diesel engine developed by author which was reported before. And three parameters for deterioration of engine performance were considered such as lower efficiency of turbocharger by fouling, increase of blow-by gas due to wear of cylinder liner and getting worse of combustion by poor injection. By the results, it was shown that the influence of engine performance by aging was relatively not so small - 10.4 bar low in Pmax and 3.2% decrease in Pmi.