• Title/Summary/Keyword: Small Crack

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Impact Damage on Brittle Materials with Small Spheres (I)

  • Woo, Su-Chang;Kim, Moon-Saeng;Shin, Hyung-Seop;Lee, Hyeon-Chul
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.30-36
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    • 2003
  • Brittle materials such as glasses and ceramics, which are very weak under impact loading, show fragile failure mode due to their low fracture toughness and crack sensitivity. When brittle materials are subjected to impact by small spheres, high contact pressure occurs at the impacted surface causing local damage on the specimen. This damage is a dangerous factor in causing the final fracture of structures. In this research, the crack propagation process of soda-lime glass by the impact of small spheres is explained and the effects of several constraint conditions for impact damage were studied by using soda-lime glass; that is, the effects for the materials and sizes of impact ball, thickness of specimen and residual strength were evaluated. Especially, this research has focused on the damage behavior of ring cracks, cone cracks and several other kinds of cracks.

Propagation Characteristics of Fatigue Microcracks on Smooth Specimen of $2_{1/4}$ Cr-1 Mo Steel ($2_{1/4}$ Cr-1 Mo강의 평활재상의 미소한 표면피로균열의 성장특성)

  • Suh, Chang-Min;Woo, Byung-Chul;Jang, Hui-Rak
    • Journal of Ocean Engineering and Technology
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    • v.4 no.2
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    • pp.100-111
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    • 1990
  • In this paper, fatigue tests were carried out at stress test levels of 461 MPa, 441 MPa, and 431 MPa by using smooth specimen of$2_{1/4}$ Cr-1 Mo steel with the stress ratio(R) of 0.05. The initiation, growth and coalescense process of the major cracks and sub-cracks among the fatigue cracks on the smooth specimen are investigated and measured under each stress level at a constant cycle ratio by the replica technique with optical microscope. Some of the important results are as follows: In spite of the difference of stress levels, the major crack data gather into a small band in the curve of surface crack length and crack depth against cycle ratio N/Nf. The sub-crack data, however, deviate from the band of the major crack. The growth rates, da/dN, of major and sub-crack plotted against the stress intensity factor range, ${\Delta}K$, have the tendency to be compressed on a relatively small band. But it is more effective to predict fatigue life through major cracks. The propagation behavior of surface microcracks on the smooth specimens coincides with that of the specimen having an artificial small surface defect or through crack.

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A Small Crack Length Evaluation Technique by Electronic Scanning (전자적 스캔에 의한 미소결함길이 평가기법)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.1
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    • pp.15-20
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    • 2009
  • The results of crack evaluation by conventional UT(Ultrasonic Test)is highly depend on the inspector's experience or knowledge of ultrasound. Phased array UT system and its application methods for small crack length evaluation will be a good alternative method which overcome present UT weakness. This study was aimed at checking the accuracy of crack length evaluation method by electronic scanning and discuss about characteristics of electronic scanning for crack length evaluation. Especially ultrasonic phased array with electronic scan technique was used in carrying out both sizing and detect ability of crack as its length changes. The response of ultrasonic phased array was analyzed to obtain the special method of determining crack length without moving the transducer and detect-ability of crack minimal length and depth from the material. A method of crack length determining by electronic scanning for the small crack is very real method which has it's accuracy and verify the effectiveness of method compared to a conventional crack length determination.

A Study on Physically small Surface Fatigue Crack Growth Behavior in 7075-T651 Aluminum Alloy (7075-T651 AI 합금에 있어서 물리적 미소 표면 피로균열 성장거동에 관한 연구)

  • Sin, Yong-Seung;Seo, Seong-Won;Yu, Heon-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.1
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    • pp.106-117
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    • 1992
  • In this study, the propagation behaviour and the closure phenomena of physically small surface cracks were investigated by the techinque of the Kikukawa-unloading elastic compliance method using a back face strain gage. The surface cracks initiated and propagated from notched specimens under constant amplitude bending load. The crack shape (aspect ratio) with approximately semi-circular at the early stage was changed to semi-elliptical as the cracks grew larger. The crack depth (a) could be expressed uniquenly by the crack length (c). The dependence of the crack propagation rate on the stress ratio R was strongly related in the lower ${\Delta}K$ range. The deceleration of the surface crack propagation rate was prominent in lower R during the crack length was small. When the propagation rate was rearranged with the effective stress intensity factor range ${\Delta}$K_{eff} the dependence of the crack propagation rate on the stress ratio R was found to be diminshed. These were caused by the crack closure phenomena that was most prominent at the lower propagation rate. The mechanism of crack closure phenomena was dominated by the plasticity-induced mechanism.

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Impact Damage of Brittle Materials by Small Spheres (ll ) (취성재료의 소구충돌에 의한 충격손상 (ll))

  • Kim, Mun-Saeng;Sin, Hyeong-Seop;Lee, Hyeon-Cheol;U, Su-Chang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.153-159
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    • 2002
  • Brittle materials such as ceramics and glasses show fragile fracture due to the low toughness and the crack sensitivity. When brittle materials are subjected to impact loading by small spheres, high contact pressure occurs to the surface of the specimen. Local damage is subsequently generated in the specimen. This local damage is a dangerous factor which gives rise to the final fracture of structures. In this research, impact damage of soda-lime glass plates by small spheres was evaluated by considering the effects of impact directions of indenter, pressure condition of specimen and residual strength after impact loading.

Analysis of a Conducting Crack in an Electrostrictive Ceramic Under Combined Electric and Mechanical Loading

  • Beom, Hyeon-Gyu;Jeong, Kyoung-Moon;Jeong, Eun-Do
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1117-1126
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    • 2002
  • A conducting crack in an electrostrictive ceramic under combined electric and mechanical loading is investigated. Analysis based on linear dielectric model predicts that the surfaces of the crack are not open completely but they are contact near the crack tip. The complete solution for the crack with a contact zone in a linear electrostrictive ceramic under combined electric and mechanical loading is obtained by using the complex variable formula. The asymptotic problems for a semi-infinite crack with a partial opening zone as well as for a fully open semi-infinite crack in a nonlinear electrostrictive ceramic are analyzed in order to investigate the effect of the electrical nonlinearity on the stress intensity factor under small scale nonlinear conditions. Particular attention is devoted to a finite crack in the nonlinear electrostrictive ceramic subjected to combined electric and mechanical loading. The stress intensity factor for the finite crack under small scale nonlinear conditions is obtained from the asymptotic analysis.

The Behavior of Fatigue Crack Propagation between Holes in Panel (판재 내의 구멍 사이를 통과하는 피로크랙 전파 거동)

  • Cho, Jae-Ung;Lee, Ok-Seop;Kim, Sang-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.39-46
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    • 1990
  • In this study, the mechanical behavious of a center crack which propagates between two holes in a panel are investigated. It is confirmed experimentally and analytically that a center crack stops and a small crack initiates from holes and propagates to fracture because of the compressive stress arising along the path of the fatigue crack propagation. Futhermore, it is noted that regardless of the configuration of the crack and the structure, Paris' law can be applied to the fatigue crack propagation.

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Ultrasonic evaluation of small surface fatigue cracks initiating in residual stress zone (잔류응력 영역에서 발생한 작은 피로균열의 초음파 평가)

  • Kang Kae-Myung;Kim Jin-Yeon
    • Journal of the Korean Institute of Gas
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    • v.4 no.1 s.9
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    • pp.55-62
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    • 2000
  • A surface acoustic wave method for the evaluation of small fatigue crack initiated from a pit-type surface flaw is presented. In-situ ultrasonic experiments are performed for aluminum 2024-T3 alloy samples under the fatigue test. During the fatigue test, the surface acoustic wave reflection signal from the pit and crack is measured under different hold-stress levels. From the measured and predicted surface wave reflections the depths of fully and partially open cracks are determined and results are verified by comparing with SEM fractography The crack opening behavior of the fatigue crack is evaluated from the predicted effective crack depths. The method developed in this study can be applied to monitor and characterize crack initiation and propagation from pit-type surface flaws in the early stage of fatigue life.

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Impact Damage on Brittle Materials with Small Spheres (I) (취성재료의 소구충돌에 의한 충격손상 (I))

  • U, Su-Chang;Kim, Mun-Saeng;Sin, Hyeong-Seop;Lee, Hyeon-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.11
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    • pp.93-100
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    • 2001
  • Brittle materials are very weak for impact because of typical characteristics which happen to be easily fractured with low fracture toughness and crack sensitivity. When brittle materials are subjected to impact due to small spheres, high contact pressure is occurred to impact surface and then local damage on specimen is developed, since there are little plastic deformations due to contact pressure compared to metals. This local damage is a dangerous factor which gives rise to final fracture of structures. In this research, the crack propagation process of soda lime glass by impact of small sphere is explained and the effects of the constraint conditions of impact spheres and materials for the material damage were studied by using soda-lime glass. that is the effects for the materials and sizes of impact ball, thickness of specimen and residual strength. Especially, this research has focused on the damage behavior of ring crack, cone crack and several kinds of cracks.

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Determination of Compound Stress Intensity Factor by Superposition Method (중첩법에 의한 복합응력확대계수의 결정)

  • 조재웅;한문식
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.244-250
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    • 1998
  • In this study, the stress intensity factors of center crack are analyzed when it is surrounded by symmetrically distributed small cracks. The values of stress intensity factors of the center crack are greatly influenced by the locations of distributed small cracks. When small cracks overlap or approach near the tip of a center crack, the effect of interaction arisen by these cracks becomes noticeable. In case of multiple distributed small cracks, the stress intensity factor of a center crack is found to be efficiently determined by the superposition method.

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