• Title/Summary/Keyword: Sludge Deposition

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Root Cause Analysis of Axial ODSCC of Steam Generators Tubes of OPR1000 (한국표준형 원전 증기발생기 전열관 축방향 ODSCC 발생원인 분석)

  • Kim, Hong-deok;Park, Su-ki;Yim, Chang Jae;Chung, Han Sub
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.83-88
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    • 2010
  • Domestic nuclear steam generators with Alloy 600 HTMA tubes have experienced axial cracking at eggcrate tube support plates(TSPs). The axial stress corrosion cracks were observed at the crevice between outside of tubes and eggcrate TSPs. The root cause of axial cracking was investigated by thermal hydraulic analysis and sludge distribution diagnosis. It is suggested that deposition of sludge at eggcrate TSPs could increase the outside surface temperature of tube and promote the enrichment of impurities at crevice, and thus accelerate cracking. Additionally strategy for reducing the sludge ingress to steam generators is discussed.

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The control system of sludge amount inspection and discharge materials of outlet water and affiliated water-purification tank (오수/합병정화조의 배출물 제어시스템 연구)

  • 박주식;김건호;오지영;임총규;강경식
    • Proceedings of the Safety Management and Science Conference
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    • 2001.11a
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    • pp.193-202
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    • 2001
  • The individual rotten water purification tank recently discharges wastewater and sewage through the outlet without purification ability. The outlet water and affiliated water purification tank with microorganism cultivator tank cultivates microorganism and then drops the value BOD, COD of sewage and discharges the quality of water into the outlet. The blower and water pump operating continuously prompts the waste of energy and deterioration of equipment. Each room of deposition tank, foaming tank, microorganism cultivator tank is equipment with the sludge detection senses so it can detect the density of each room. The power-drive plant of the blower and water pump which ate the system cultivating the microorganism must be made as fuzzy controlization (If the sludge amount of each room become higher, the rate of operation of blower and water pump must heighten, on the contrary, in case of row sludge amount, the total handling amount and microorganism handling amount of each room of control. Tank reducing the rate of operation must be DB. At present, the blower amount in proportion to the sludge and oxygen demanding amount has to control. Each mom must be checked outlet level of the outlet, also each room must flow backward discharge materials, and must operate feed-back control until we want to be come as a below value of BOD/COD(10PPM ; KS).

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The Development using Fuzzy Control of sludge amount inspection and discharge materials of outlet water and affiliated water-purification tank (퍼지제어를 통한 오수-합병정화조의 오니 측정 및 제어시스템에 관한 연구)

  • 박주식;박윤규;강경식
    • Journal of the Korea Safety Management & Science
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    • v.3 no.4
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    • pp.53-63
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    • 2001
  • The individual rotten water purification tank recently discharges wastewater and sewage through the outlet without purification ability. The outlet water and affiliated water purification tank with microorganism cultivator tank cultivates microorganism and then drops the value BOD, COD of sewage and discharges the quality of water into the outlet. The blower and water pump operating continuously prompts the waste of energy and deterioration of equipment. Each room of deposition tank, foaming tank, microorganism cultivator tank is equipment with the sludge detection senses so it can detect the density of each room. The power-drive plant of the blower and water pump which are the system cultivating the microorganism must be made as fuzzy controlization (If the sludge amount of each room become higher, the rate of operation of blower and water pump must heighten, on the contrary, in case of row sludge amount, the total handling amount and microorganism handling amount of each room of control. Tank reducing the rate of operation must be DB. At present, the blower amount in proportion to the sludge and oxyzen demanding amount has to control. Each room mus be checked outlet level of the outlet, also each room must flow backward discharge materials, and must operate feed-back control until we want to be come as a below value of BOD/COD(10PPM ; KS).

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A Study on the Heat Exchanger Fouling Characteristics of Sludge Incinerator at the IronWorks (제철슬러지 소각로 열교환기에서의 파울링특성 연구)

  • 박상일;김정근;김기홍;박용준;조성문
    • Journal of Energy Engineering
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    • v.12 no.3
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    • pp.223-230
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    • 2003
  • A study was performed to measure and analyze the gas-side fouling of heat exchanger to cool the exhaust gas from sludge incinerator at ironworks. The incinerator gas passes through inside of the vertical tubes of heat exchanger to preheat the combustion air. This kind of fouling occurs at the entrance region of the heat exchanger and thus the perforated fouling plate was designed to measure the gas-side fouling and to analyze the particulate deposit. As a result of analysis, the particulate deposition rate was influenced by temperature, particulate composition and size and also the deposition patterns were different according to the location of perforated fouling plate. The computational analysis was performed to obtain the deposition rates at the perforated fouling plate and the calculation showed that the deposition rate was varied with the hole size and particulate size. It was proved that the fouling at the entrance region of heat exchanger could be measured by the perforated fouling plate designed in this study.

A Study on the Development of Activated Carbons from Sewage Sludge (하수슬러지를 이용한 활성탄 개발에 관한 연구)

  • Lee, Taek-Ryong;Chung, Chan-Kyo;Joe, Young-Cheon
    • Clean Technology
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    • v.15 no.1
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    • pp.31-37
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    • 2009
  • This study deals with the production process of activated carbons from the sewage sludge char by chemical activation reaction. KOH and NaOH were used as activating agents, which react well with carbon. From the experiments, it was found that activated carbons made with KOH treatment had better physicochemical properties in terms of iodine number and BET value than those made with NaOH treatment. It was also found that the optimal deposition ratio of an activating agent to the sewage sludge char was 75 wt% of KOH and 50 wt% of NaOH. Activated carbons were washed out by distilled water after neutralization with 5 M hydrochloric acid solution. The activated carbons that were produced from a sewage sludge char at this optimal conditions have BET surface areas of approximately $600m^2/g$.

Heavy Metal Contamination of Soil by Wash Water of Ready Mixed Concrete (레미콘 세척수에 의한 토양의 중금속 오염)

  • Oh, Se-Wook;Lee, Bong-Jik
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.5
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    • pp.51-57
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    • 2011
  • Generally, ready-mixed concrete(RMC) gets hardened by time, so the remaining concrete in the drum should be cleaned. But if the RMC waste water generated from this is discharged to soil without any treatment, the strong alkaline elements and heavy metals affect water and ecosystem pollution. Although about 10 to 15% of water used for cleaning in the RMC factory is discharged to soil or river, the concrete report of this affecting soil pollution has not been sufficient. Hence, in this study it was analyzed the extraction of cleaning water from RMC factories all over the country and heavy metal and pH components remaining in soil when this is penetrated to various soils having water permeability. The specimens used for the experiment are weathering soil and soils having different particle size, and it is made to be penetrated to those for 24 hours while fixed thickness of the layer is maintained. Cleaning water is divided into that before deposition treatment(sludge water) and that after deposition treatment(upper water) to be penetrated into soil, and according to the result of penetrating sludge water to soil, Cu and Mn, Fe, and Zn were found to be remained over 23 to 90%. However, it is analyzed that in upper water having deposition treatment, Cu and Mn remain as 60% or more only in weathering soil.

Corrosion Protection of Automotive Steels by Novel Water-borne Primer Systems

  • Ooij, William J. van;Puomi, Paula
    • Corrosion Science and Technology
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    • v.6 no.5
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    • pp.239-244
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    • 2007
  • Corrosion protection of automotive steels has traditionally been assured by using a zinc phosphate metal pretreatment followed by the deposition of a cathodic electrocoat system. This system has been developed and optimized over the years into a highly robust and dependable system with a high performance. However, in terms of efficiency and use of resources and energy, the need is now felt to develop a simpler system with fewer steps, shorter lines, less energy requirements (curing and e-coat deposition) and less stringent waste disposal requirement (phosphate sludge). We report here on the development of a one-step system that can possibly replace both the zinc phosphate and the e-coating processes. Such a system is based on the so-called superprimer concept that we have recently developed for the replacement of chromate pretreatment and chromate-containing primers in the aerospace industry. With some modifications, such systems can also be adapted for use in the automotive industry.

Characterization of the Nano-material U Membranes with Excellent Fouling Resistance (막 오염 저항성이 우수한 나노 소재 정밀 여과막의 특성 연구)

  • Choi Jeong Hwan;Lee Jeong Bin;Kim In-chul
    • Membrane Journal
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    • v.15 no.4
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    • pp.289-296
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    • 2005
  • In the MBR process, the membrane fouling occurs seriously on the membrane surface. In general, the membrane fouling is attributed to factors such as deposition or adhesion of sludge floc. The occurrence of fouling is a main cause of a decrease in membrane module fluk. At this study, our MBR membrane is manufactured by nano-particle with excellent anti-fouling character. The fine nano-material which can repel the sludge Hoc from the membrane surface is distributed in the membrane surface. We confirm anti-fouling effect, test continuously in the pilot site.

Effect of operating condition of electro-coagulation on the membrane filtration resistances of activated sludge (전기응집 조건이 활성슬러지 막 여과 저항에 미치는 영향)

  • Hong, Sung-Jun;Chang, In-Soung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.2314-2320
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    • 2015
  • MBR (Membrane Bio-Reactor) process is known to consume enormous energy to control membrane fouling. To solve this problem, electro-coagulation technique has been applied to MBR. A series of electro-coagulation was applied to activated sludge suspension under different current density condition. After the electro-coagulations, membrane filtration of the activated sludge suspensions was conducted to investigate the effect of electro-coagulation on the fouling. As current density increased 10 to 40A/m2, the total fouling resistance (Rc+Rf) decreased from 18 to 79%, showing that the electro-coagulation improved the membrane filtration efficiency. Both the organic concentration in bulk and the particles size distribution were not nearly changed before and after the electro-coagulation. The enhanced filtration efficiency might be due to the aluminum hydroxide generated from chemical precipitation, which can be acted as a dynamic membrane preventing a deposition of foulants on membrane surfaces.

Filtration Characteristics of Membrane-coupled Fermentor System for Dissolved Organics Recovery From Liquid Organic Sludge (액상유기성슬러지로부터 용존유기물의 회수를 위한 막결합형 발효 시스템의 여과 특성)

  • Jong Oh Kim
    • Membrane Journal
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    • v.13 no.2
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    • pp.65-72
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    • 2003
  • This study was focused on the investigation of filtration characteristics of membrane-coupled fermentor system for dissolved organics recovery from liquid organic sludge. On the filterability of MF over the range of $0.1{\sim}5 {\mu}m,$ the magnitude of total membrane resistance ($R_t$) is ranged as follows in the order; $0.1 {\mu}m>0.2{\mu}m>0.5 >1{\mu}m>2{\mu}m>5{\mu}m$. The cake layer resistance ($R_c$) occupied about 68~88% of total resistance with fermented sludge. Permeation flux decline was mainly attributed to the $R_c$, which was formed by a strong deposition from physico-chemical interactions of solids on membrane surface. Higher suspended solids (SS) concentration of suspension caused lower permeation flux. However, there was not a proportion relation beyond a certain SS concentration. The cross-flow velocity on the membrane surface was faster, which resulted in the higher permeation flux and also more efficient with low trans membrane pressure (TMP) in viewpoint of energy efficiency. The appropriate pH of suspension was over the range of 5.0~6.0 for dissolved organics recovery as well as the permeation flux. It is possible f3r bacteria to be separated perfectly with $0.1{\mu}m\; and \;0.2{\mu}m$ membrane pore size. Based on experimental results, most appropriate membrane pore size for the recovery is believed to around $1{\mu}m$.