• 한국유변학회:학술대회논문집
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• 한국유변학회 2006년도 춘계 학술발표회 논문집
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• pp.81-84
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• 2006

Slot coating process, in continuous and patch modes, has been applied for the many precise coating products, e.g., flat panel displays and second batteries. However, manufacturing uniform coating products is not a trivial task at high-speed operations because various flow instabilities or defects such as leaking, bubbles, ribbing, and rivulets are frequently observed in this process. It is no wonder, therefore, that many efforts to understand the various aspects of dynamics and coating windows of this process have been made both in academia and industry. In this study, as the first topic, flow dynamics within the coating bead in slot coating process has been investigated using the one-dimensional viscocapillary model by lubrication approximation and two-dimensional model by Flow-3D software. Especially, operability windows in both 1D and 2D cases with various slot die lip designs have been successfully portrayed. Also, effects of process conditions like viscosity and coating gap size on slot coating window have been analyzed. Also, some experiments to find minimum coating thickness and coating windows have been conducted using slot die coater implemented with flow visualization device, corroborating the numerical results. As the second topic, flow dynamics of both Newtonian and Non-Newtonian fluids in patch or pattern slot coating process, which is employed in manufacturing IT products such as secondary batteries, has been investigated for the purpose of optimal process designs. As a matter of fact, the flow control in this system is more difficult than in continuous case because od its transient or time-dependent nature. The internal die and die lip designs for patterned uniform coating products have been obtained by controlling flow behaviors of coating liquids issuing from slot. Numerical simulations have been performed using Fluent and Flow-3D packages. Flow behavior and pressure distribution inside the slot die has been compared with various die internal shapes and geometries. In the coating bead region, efforts to reduce irregular coating defects in head and tail parts of one patterned coating unit have been tried by changing die lip shapes. It has been concluded that optimal die internal design gas been developed, guaranteeing uniform velocity distribution of both Newtonian and shear thinning fluids at the die exit. And also optimal die lip design has been established, providing the longer uniform coating layer thickness within one coating unit.

• 한국가시화정보학회지
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• 제1권1호
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• pp.64-74
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• 2003

An experimental study was carried out to investigate the effect of periodic blowing and suction on a turbulent boundary layer. Particle image velocimetry (PIV) was used to probe the characteristics of the flow. The local forcing was introduced to the boundary layer via a sinusoidally-oscillating jet issuing from a thin spanwise slot. Three forcing frequencies (f$^{+}$=0.044, 0.066 and 0.088) with a fixed forcing amplitude (A$^{+}$=0.6) were employed at $Re_{=690. The effect of the forcing angles ($\alpha$=60$^{\circ}$ , 90$^{\circ}$ and 120$^{\circ}$ ) was investigated under the fixed forcing frequency (f$^{+}$=0.088). The PIV results showed that the wall region velocity decreases on imposition of the local forcing. Inspection of phase-averaged velocity profiles revealed that spanwise large-scale vortices were generated in the downstream of the slot and persist further downstream. The highest reduction in skin friction was achieved at highest forcing frequency (f$^{+}$=0.088) and a forcing angle of $\alpha$=120$^{\circ}$. The spatial fraction of the vortices was examined to analyze the skin friction reduction.

• 소성∙가공
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• 제18권2호
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• pp.156-159
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• 2009

Slot coating has been wide spread in photo-resist coating on the glass for liquid crystal display. Die in slot coater consists of manifold and land. Material comes in inlet of the die and flow into the manifold and then flow out through the land. The coating thickness variations along the die length depend upon inside of die design such as manifold and die land. However the coating thickness variations along the moving direction(coating direction) of the coater depend upon the operational conditions of coater as well as die lip design. The coating behaviors including atmospheric air have been investigated in this study. Die geometries considered in this study were nozzle gap and length of the die lip. Coating gap and coating speed were the variables fur coating operational conditions. When the nozzle gap and length of die lip increased climbing effect of PR on the downstream die lip was reduced. Subsequently uniformity of coating thickness improved. Uniformity of coating thickness also enhanced as coating gap and coater speed increased. The uniformity of coating gap was related to the velocity vector distributions on the coating surface.

• 대한기계학회논문집B
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• 제28권1호
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• pp.41-51
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• 2004

A direct numerical simulation is performed to analyze the effects of a localized time-periodic blowing on a turbulent boundary layer flow at R $e_{+}$=300. Main emphasis is placed on the blowing frequency effect on near-wall turbulent flow structures at downstream. Wall-normal velocity on a spanwise slot is varied periodically at different frequencies (0.004$\leq$ $f^{＋}$$\leq$0.080). The amplitude of periodic blowing is $A^{＋}$=0.5 in wall nit, which corresponds to the value of $v_{rms}$ at $y^{＋}$=15 without blowing. The frequency responses are scrutinized by examining the phase or time-averaged turbulent statistics. The optimal frequency ( $f^{＋}$=0.03) is observed, where maximum increase in Reynolds shear stress, streamwise vorticity fluctuations and energy redistribution occurs. The phase-averaged stretching and tilting term are investigated to analyze the increase of streamwise vorticity fluctuations which are closely related to turbulent coherent structures. It is found that the difference between PB and SB at a high blowing frequencies is negligible.e.e.

• 대한기계학회논문집B
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• 제27권9호
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• pp.1342-1350
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• 2003

A direct numerical simulation of a spatially-developing turbulent boundary layer is performed to examine the characteristics of wall pressure fluctuations after the sudden application of wall blowing or suction. The uniform blowing or suction is given by the wall-normal velocity through a spanwise slot at the wall. The response of wall pressure fluctuations to uniform blowing or suction is analyzed by computing the turbulence statistics and frequency spectra. It is found that wall pressure fluctuations are more affected by blowing than by suction. The large elongated structure of wall pressure fluctuations is observed near the maximum location of $(p_w)_{rms}$ for blowing. The convection velocities for blowing increase with increasing the streamwise location after the slot. For both blowing and suction, the small scale of wall pressure fluctuations reacts in a short downstream distance to the spanwise slot, whereas the large scale recovers slowly in a farther downstream.

• 설비공학논문집
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• 제26권12호
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• pp.594-599
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• 2014

There have been many cases that the air curtain installed in the apartment can not well remove the gases such as carbon dioxide and particles such as smokes, oils and vapors generated during the cooking to disperse the pollutants into the room. This study uses the numerical analysis to show how the pollutant-removing performance of the range hood is changed when the air curtain is installed on the range hood of kitchen. As a result of the study, it turned out that, when the air amount supplied by air curtain through the slot was about 60% of exhaust amount, the capturing efficiency of range hood for pollutants increased by 70~80% more than the case without the air curtain. Even when the exhaust amount was small, the capturing efficiency was improved a lot with the use of air curtain. In case that the air flow velocity of slot was greater than 2 m/s, the capturing efficiency turned out to decrease.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2000년도 추계학술대회논문집B
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• pp.93-98
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• 2000

An experimental investigation on heat transfer characteristics of two-dimensional heated blocks using a confined impinging slot jet has been performed. At p/w=1, the effects of jet Reynolds number($Re=3900{\sim}12000$), dimensionless nozzle to block distance(H/B=1, 2, 4, 6) and nozzle type have been examined with five isothermally heated blocks. With the measurement of jet mean velocity and turbulence intensity distributions at nozzle exit, initially turbulent regimes, are classified. To clarify local heat transfer characteristics, naphthalene sublimation technique were used. The local and average heat transfer of heated blocks increase with the sharp-edged nozzle and increasing jet Reynolds number.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 추계학술대회논문집B
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• pp.591-596
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• 2001

Micron-size mechanical devices are becoming more prevalent, both in commercial applications and in scientific inquiry. Within the last decade, a dramatic increase in research activities has taken place, mostly due to the rapidly expanding growth of applications in areas of MEMS(Micro-Electro-Mechanical Systems), bioengineering, chemical systems, and advanced energy systems. In this study, we have described the effects of vortex viscosity variation on the flowfields in a micro-slot between rotating surfaces of revolution using a micropolar fluid theory. In order to solve this problem, we have used boundary layer equations and applied non-zero values of the microrotation vector on the wall. The results are compared with the corresponding flow problems for Newtonian fluid. Results show that the coefficient $\delta$ controls the main part of velocity ${\upsilon}_x$ and the coefficient M controls the main part of microrotation component ${\Omega}_{\theta}$.

• 반도체디스플레이기술학회지
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• 제22권4호
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• pp.32-37
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• 2023

For the potential applications in large-area OLED lightings, hydrogen fuel cells, and secondary batteries, we have performed an intermittent coating of high-viscosity polydimethylsiloxane using roll-to-roll slot die coater. During intermittent coating, dead zones inevitably appear where the thickness of PDMS patch films becomes non-uniform, especially at the leading/trailing edge. To reduce it, we have coated the PDMS patches by varying the process parameters such as the installation angle of the slot die head, coating speed, and patch interval. It is observed that the PDMS solution flows down and thus the thickness profile is non-uniform for horizonal intermittent coating, whereas the PDMS solution remaining on the head lip causes an increase in the PDMS thickness at the leading/trailing edges for vertical intermittent coating when the coating velocity is low. As the coating speed increases, however, the dead zone is shown to be reduced. It is addressed that the overall dead zone (the dead zone at the leading edge + the dead zone at the trailing edge) is smaller with horizontal intermittent coating than with vertical intermittent coating.

• 대한기계학회논문집B
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• 제21권2호
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• pp.195-201
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• 1997

Static and non-static flame methods were used to measure the laminar burning velocity of methane, ethane and natural gas. The flame slot angle and velocity of unburned gas mixture were determined by Schlieren method and LDV, respectively, for static flame. The diameter of nozzle was selected as 11 mm. The experimental results containing the stretch effect showed that the maximum burning velocities were 41.5 for natural gas, 40.8 for methane and 43.4 cm/sec for ethane on equivalence ratio of 1.1. Constant volume combustion chamber was also used for non-static flame. The propagation process of flame front was visualized by high speed camera during constant pressure. The maximum burning velocity of natural gas was determined as 42.1 cm/sec on equivalence ratio of 1.15.