• Title/Summary/Keyword: Slot Weld

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Finite Element Analysis of Straight Slot Welding and Characteristics of the Weld Residual Stress Distribution (직선 Slot 용접의 유한요소해석 및 용접잔류응력 분포특성)

  • Park, Chi-Yong;Lee, Kyoung-Soo;Kim, Maan-Won;Song, Ki-Oh
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1311-1316
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    • 2010
  • In this study, straight slot welding was carried out using a 316L stainless steel test block, and numerical simulation of the slot weld process was performed using finite element analysis. Data on the residual stress were obtained at equally spaced points on the top surface of the test block along directions parallel and perpendicular to the welding direction. After electrolytic polishing of the top surface of the block, the residual stress was measured by the X-ray diffraction method. The calculated weld residual stresses were compared with the measured data, and they were in good agreement with the data. The weld residual stress distribution inside the plate was determined from the results of finite element analysis, and the characteristics of the distribution were discussed in detail in this paper.

Residual Stress Prediction in Multi-layer Butt Weld Using Crack Compliance Method (컴플라이언스법에 의한 다층 맞대기 이음의 잔류응력 추정)

  • Kim, Yooil;Lee, Jang Hyun
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.74-79
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    • 2012
  • It depends on the joint configuration, dimensions and constraints of the joint whether the residual stress at the root of single-sided butt weld is tensile or not. Therefore, recommendation is generally made that high R ratio should be used in the fatigue test of welded joint in order to prevent excessively long life caused by compressive residual stress. In this research, the residual stress profile in butt weld joint was obtained through compliance method, using successive extension of a slot and measurement of the variation of strain during the slot extension. The residual stress profile was firstly assumed to be the linear summation of Legendre polynomials up to 9th order excluding 0th and 1st order. Strain variation on the surface was measured while the slot was being extended by cutting to find out the 8 unknown coefficients of each polynomial term. The cut was made by the electric discharge machine. It was concluded that the residual stress near the surface is positive valued, however, it turned into the negative value as soon as it passed through 2 or 3 mm of the depth.

PREDICTION OF RESIDUAL STRESS PROFILE IN SINGLE-SIDED BUTT WELD USING COMPLIANCE METHOD

  • Kim, Yooil;Jeon, Yu-Chul;Kang, Joong-Kyoo;Han, Yong-Sub
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.156-161
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    • 2002
  • It depends on the joint configuration, dimensions and constraints on the joint whether the residual stress at the root of single-sided butt weld is tensile or not. Therefore, recommendation is generally made that high R ratio should be used in the fatigue test of this type of joint in order to prevent excessively long life caused by compressive residual stress. in this research, the residual stress profile in butt weld joint was obtained through compliance method, using successive extension of a slot and measurement of the variation of strain during the slot extension. The residual stress profile was firstly assumed to be the linear summation of Legendre polynomials up to 9th order excluding 0th and 1st order. Strain variation on the surface was measured while the slot was being extended by cutting to find out the 8 unknown coefficients of each polynomial tenn. The cut was made by the electric discharge machine. It was concluded that the residual stress near the surface stayed positive, however, it turned into the negative value as soon as it passed through 2 or 3 mm depth. Several fatigue tests were also carried out under zero stress ratio. Test results showed that fatigue life coincides well with the design cuive of butt joint in British Standards, which supports that it is tensile residual stress that exists near the weld root.

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A study on stress corrosion cracking of weld zone in 304-stainless steel (304 스테인레스鋼 熔接部의 응력부식구열에 관한 硏究)

  • 김경일;강인찬
    • Journal of Welding and Joining
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    • v.5 no.2
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    • pp.35-43
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    • 1987
  • The effect of post weld heat treatment (P.W.H.T) on the propagation rate of stress corrosion cracking(S.C.C) and threshold stress intensity factor ($K_{IC}.c.c$) for stress corrosion cracking of 304 stainless steel has been investigated in boiling 45% $MgCl_2$ solutions with W.O.L specimens. Specimens were precracked by turning a pair of Cr-Mo steel bolts into a machined slot at the end of the specimen. The fracture surface was examined fractographically by Scanning Electron Microscope(S.E.M.)

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Seismic performance of the thin-walled square CFST columns with lining steel tubes

  • Wang, Xuanding;Liu, Jiepeng;Wang, Xian-Tie;Cheng, Guozhong;Ding, Yan
    • Steel and Composite Structures
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    • v.44 no.3
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    • pp.423-436
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    • 2022
  • This paper proposes an innovative thin-walled square concrete filled steel tubular (CFST) column with an octagonal/circular lining steel tube, in which the outer steel tube and the inner liner are fabricated independently of each other and connected by slot-weld or self-tapping screw connections. Twelve thin-walled square CFST columns were tested under quasi-static loading, considering the parameters of liner type, connection type between the square tube and liner, yield strength of steel tube, and the axial load ratio. The seismic performance of the thin-walled square CFST columns is effectively improved by the octagonal and circular liners, and all the liner-stiffened specimens showed an excellent ductile behavior with the ultimate draft ratios being much larger than 1/50 and the ductility coefficients being generally higher than 4.0. The energy dissipation abilities of the specimens with circular liners and self-tapping screw connections were superior to those with octagonal liner and slot-weld connections. Based on the test results, both the finite element (FE) and simplified theoretical models were established, considering the post-buckling strength of the thin-walled square steel tube and the confinement effect of the liners, and the proposed models well predicted the hysteretic behavior of the liner-stiffened specimens.