• 제목/요약/키워드: Sliding contact analysis

검색결과 172건 처리시간 0.024초

LPG 충전기에서 다수 볼-실린더의 구름마찰운동에 따라 달라지는 접촉거동특성에 관한 유한요소해석 (Finite Element Analysis of Contact Behavior Characteristics in LPG Filling Unit Depending on Multi-ball/Cylinder Rolling Friction Motions)

  • 김청균
    • 한국가스학회지
    • /
    • 제10권2호
    • /
    • pp.27-32
    • /
    • 2006
  • 본 논문은 다수의 볼과 접촉하는 두개의 실린더 사이에서 발생하는 접촉응력과 마찰력을 유한요소법으로 해석하였다. LPG 충전기는 구름마찰 운동을 위해 다수의 볼이 평행한 두개의 실린더와 경사진 두개의 실린더 레이스에서 구름마찰 운동을 한다. FEM 해석결과에 의하면, SiC 볼과 SUS 304 볼은 주어진 수직하중, 즉 압축력에 대하여 높은 접촉응력과 마찰력 손실을 보여주고 있다. 반면에 PEEK 볼을 두개의 실린더에 대하여 구름마찰 운동을 유지하면, 대단히 낮은 접촉응력과 마찰력 손실을 나타내는 것으로 보아 폴리머 소재의 사용은 저마찰 접촉특성을 잘 구현하고 있다할 수 있다. 여기에 두개의 실린더가 평행하게 구름마찰 접촉운동을 하느냐, 또는 경사진 상태에서 구름마찰 운동을 하느냐에 따라 접촉거동 특성이 크게 달라지므로 특히 두개 실린더 사이의 상대적 경사도는 극도로 억제되어야 우수한 설계가 된다.

  • PDF

왕복동형 압축기 볼 조인트 접촉의 탄성유체윤활 해석 (EHL Analysis of the Ball Joint Contact in a Reciprocating Compressor)

  • 김태종
    • Tribology and Lubricants
    • /
    • 제19권2호
    • /
    • pp.85-93
    • /
    • 2003
  • In this study, a multigrid multi-integration method has been used to solve the steady-state, elastohydrodynamic lubrication (EHL) point contact problem of a ball joint mechanism used in small reciprocating compressors. Pressure and film thickness profiles have been calculated at minimum and maximum Moes M parameter conditions during one revolution of crankshaft. The effects of various lubricant viscosities, loads, ball velocities, elastic modulli, and radii of curvature on the calculated pressure distribution and film thicknesses have been investigated. The results indicate that the viscosity of lubricant, the sliding velocity of ball, and the reduced radius of curvature have considerable effects on the minimum and central film thicknesses. Solutions obtained with the multigrid analysis are compared with results calculated according to the Hamrock & Dowson relations for the minimum and central film thicknesses.

SPIN LOSS ANALYSIS OF FRICTION DRIVES: SPHERICAL AND SEMI-SPHERICAL CVT

  • Kim, J.;Choi, K.-H.
    • International Journal of Automotive Technology
    • /
    • 제4권4호
    • /
    • pp.165-172
    • /
    • 2003
  • This article deals with the spin loss analysis of friction drive CVTs, especially for the cases of S-CVT and SS-CVT. There are two main sources of power loss resulting from slippage in the friction drive CVT, spin and slip loss. Spin loss, which is also a main design issue in traction drives, results from the elastic contact deformation of rotating bodies having different rotational velocities. The structure and operating principles of the S-CVT and SS-CVT are first reviewed briefly. And to analyze the losses resulting from slippage, we reviewed previous analyses of the friction mechanism. A modified classical friction model is proposed, which describes the friction behavior including Stribeck (i.e., pre-sliding) effect. It is also performed an in-depth study for the velocity fields generated at the contact regions along with a Hertzian analysis of deflection. Hertzian results were employed to construct the geometric parameters and normal pressure distributions of the contact surface with respect to elastic and plastic deformations. With analytic formulations of the relative velocity field, deflection, and friction mechanism of the S-CVT and SS-CVT, quantitative analyses of spin loss for each case are carried out. As a result, explicit models of spin loss were developed.

탄화 티타늄 금속기 복합재에 대한 상대재의 마모거동 (Abrasiveness Behavior of Counterpart Sliding Against Titanium Carbide Based Metal Matrix Composite)

  • 이정근
    • 한국분말재료학회지
    • /
    • 제13권6호
    • /
    • pp.450-454
    • /
    • 2006
  • Wear of steel plate was measured during unlubricated sliding against TiC composites. These composites consist of round TiC grains and steel matrix. TiC grain itself exhibits low surface roughness and round shape, which does not bring its counterpart into severe damage from friction. In our work a classical experimental design was applied to find out a dominant factor in counterpart wear. The analysis of the data showed that only the applied load has a significant effect on the counterpart wear. Wear rate of counterpart increased non-linearly with applied load. Amount of wear was discrepant from expectation of being in proportion to the load by analogy with friction force. Our experimental result from treating matrix variously revealed bimodal wear behavior between the composites and counterpart where a mode seems to result from the special lubricant characteristic of TiC grains, and the other is caused by metal-to-metal contact. The two wear mechanisms were discussed.

Ti6Al4V 판재의 초소성 성형공정에서 Inconel 600 금형 마모 평가 (Evaluation of Wear in Inconel 600 Tools in Superplastic Forming of Ti6Al4V Sheet)

  • 방준호;송정한;김민기
    • 소성∙가공
    • /
    • 제33권2호
    • /
    • pp.112-117
    • /
    • 2024
  • In this study, the friction and wear characteristics of Inconel 600 in the superplastic forming process of Ti6Al4V were evaluated through pin-on-disc tests. To achieve an efficient and systematic experimental design, the Taguchi method was employed. The wear track of the Inconel 600 pin showed scratches in the sliding contact direction, confirming that the wear mechanism is abrasive wear. Through sensitivity analysis such as ANOVA and Main effects, it was confirmed that both normal force and sliding distance have a significant impact on the wear. Changes in sliding velocity and distance did not affect the friction coefficient, which remained relatively constant at approximately 0.380. The wear prediction model for Inconel 600 in the superplastic forming of Ti6Al4V was constructed, which can be utilized as a guideline for the prediction and management of tool wear.

Spur Gear의 표면온도상승에 관한 연구 Part I - Flash Temperature (A Study on the Surface Temperature Rise in Spur Gear Part I - Flash Temperature)

  • 김희진;문석만;김태완;구영필;조용주
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2000년도 제31회 춘계학술대회
    • /
    • pp.251-257
    • /
    • 2000
  • A numerical simulation of the temperature rise for sliding surface in dry contact is based on Jaeger's formula combined with a calculated heat input. A gear tooth temperature analysis was performed. The pressure distribution has the Hertzian pressure distribution on the heat source. The heat partition factor is calculated along line of action. A Temperature distribution of tooth surface is calculated about before and after profile modification. A Temperature of addendum and deddendum in modified gear have reduced.

  • PDF

RUNNING-IN OF DLC COATED STEEL IN BOUNDARY LUBRICATION

  • Stavlid, N.;Wiklund, U.
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
    • /
    • pp.137-138
    • /
    • 2002
  • The benefits of using DLC coatings on steel in dry sliding are well known. The present study has investigated the effects of using the same materials but in a boundary lubricated environment. Tribological tests were performed using a load-scanning device and a lubricant with an extreme-pressure (EP) additive. XPS and grazing incidence XRD are used for chemical analysis. The chemical composition of the resulting tribofilm is correlated to different friction behaviors and contact loads, and indicates that high loads are beneficial for formation of low friction tribofilm.

  • PDF

Spur Gear 치면의 표면상승온도 예측에 관한 연구 (The Study for Estimation of the Surface Temperature Rise in Spur Gear Tooth)

  • 김희진;구영필;조용주
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제25권2호
    • /
    • pp.331-337
    • /
    • 2001
  • A numerical simulation of the temperature rise for sliding surface in dry contact is based on Jaegers formula combined with a calculated heat input. A gear tooth temperature analysis was performed. The pressure distribution has the Hertzian pressure distribution on the heat source. The heat partition factor is calculated along ling of action. A Temperature distribution of tooth surface is calculated about before and after profile modification. A Temperature of addendum and deddendum in modified gear have reduced.

  • PDF

열원의 온도분포 해석을 통한 접촉표면의 온도측정 (Temperature Measurement of the Contact Surface from the Analysis of Temperature Distribution of the Hot Spots)

  • 정동윤
    • Tribology and Lubricants
    • /
    • 제9권1호
    • /
    • pp.16-21
    • /
    • 1993
  • A method has been developed to measure the surface temperature in a sliding tribosystem. The determination of the surface temperature was inferred from the temperature of hot spots which were generated by frictional heat. The temperature of hot spots was determined by regressing those digitized data on Gecim-Winer's theoretical model. The experimental results are discussed considering the important factors such as PV and frictional heat. The surface temperature rise is related to the thermal conductivity in low PV range. As PV increases, it reaches nearly constant value called the critical temperature.

인공추간판 슬라이딩 코어의 곡률반경 변화가 종판의 접촉압력에 미치는 영향 (Effect of the Radius of Curvature on the Contact Pressure Applied to the Endplate of the Sliding Core in an Artificial Intervertebral Disc)

  • 김철웅
    • 대한기계학회논문집A
    • /
    • 제36권1호
    • /
    • pp.29-35
    • /
    • 2012
  • 척추관 협착증은 감압술과 융합술 그리고 인공추간판 치환술 등이 있으며, 2000년대 중반부터는 인공추간판 치환술이 널리 시술되고 있다. 인공추간판의 연구는 추간판의 자유도 및 추체의 굴곡-신전, 측굴전, 축회전에 대한 해석이 핵심기술이지만, 시술 후 수년이 경과하여 발생하는 피로파손이 새롭게 큰 문제점으로 대두되고 있다. 따라서 인공추간판 연구는 슬라이딩 코어의 피로특성 및 내구성 향상에 집중되어야 한다. 본 연구에서는 세계적으로 가장 많이 사용되는 인공추간판 제품(SB Charit$\acute{e}$ III)을 기초로 유한요소모델을 제작하고, 슬라이딩 코어의 곡률반경과 마찰계수의 변화가 von-Mises 응력과 접촉압력에 미치는 영향을 평가하였다. 이와 같은 결과를 바탕으로 새로운 인공추간판 모델들 (Model-I, -II, -III)을 제안하고 일정수명 후 발생할 수 있는 슬라이딩 코어의 피로파손 거동에 대해 SB Charit$\acute{e}$ III의 결과와 비교 평가하였다.