• Title/Summary/Keyword: Sliding contact analysis

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Study on Quantitative Analysis of Wear Debris for Surface Modification Layers Ti(C,N) with Piston Ring on Diesel Engine Oil

  • Choi, Nag-Jung;Youn, Suk-Bum;Kim, Min-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.7
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    • pp.1044-1051
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    • 2009
  • During contact between surfaces, there is wear and the generation of wear. The particles contained in the lubricating oil carry detailed and important monitoring information about the condition of the machine. Therefore, this paper was undertaken for the Ferrography system of wear debris generated from a lubricated moving machine surface. The lubricating wear test was performed under different experimental conditions using the Falex wear test of the Pin and V-Block types by Ti(C,N) coated. It was shown from the test results that wear particle concentration(WPC), wear severity index(Is) and size distribution have come out all higher with increases in sliding friction time. With the Ferrogram thin leaf wear debris as well as ball and plate type wear particles were observed.

Life Analysis of Ball Bearings by Accelerated Life Test (가속수명시험을 이용한 볼 베어링 수명분석)

  • 김형의;이윤표;유영철
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.335-342
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    • 2004
  • The failures such as flaking, wear, crack and seizing caused by the high contact pressure accompanied with sliding motion between inner or outer ring and ball are potential failures of ball bearing. In this research, we have qualitatively selected the efficient test items through the analysis of the life and potential failures of ball bearing. The bearing's failures are related closely to the whole system in using the bearing. So, the bearing itself requires an estimation of life in order to opreate the system safely. We have tested ten ball bearings. Our research has applied both radial and axial direction force of maximum torque conditions simultaneously for the accelerated life testing. The result is established by employing the weibull plot and compared the predicted life of ball bearing to the experimental result.

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Sliding Active Camera-based Face Pose Compensation for Enhanced Face Recognition (얼굴 인식률 개선을 위한 선형이동 능동카메라 시스템기반 얼굴포즈 보정 기술)

  • 장승호;김영욱;박창우;박장한;남궁재찬;백준기
    • Journal of the Institute of Electronics Engineers of Korea SP
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    • v.41 no.6
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    • pp.155-164
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    • 2004
  • Recently, we have remarkable developments in intelligent robot systems. The remarkable features of intelligent robot are that it can track user and is able to doface recognition, which is vital for many surveillance-based systems. The advantage of face recognition compared with other biometrics recognition is that coerciveness and contact that usually exist when we acquire characteristics do not exist in face recognition. However, the accuracy of face recognition is lower than other biometric recognition due to the decreasing in dimension from image acquisition step and various changes associated with face pose and background. There are many factors that deteriorate performance of face recognition such as thedistance from camera to the face, changes in lighting, pose change, and change of facial expression. In this paper, we implement a new sliding active camera system to prevent various pose variation that influence face recognition performance andacquired frontal face images using PCA and HMM method to improve the face recognition. This proposed face recognition algorithm can be used for intelligent surveillance system and mobile robot system.

Comparative Study on Description Schemes to Perform Finite Element Analysis in Incremental Forming Process (점진성형의 공정평가를 위한 유한요소해석에서 묘사기법 적용에 관한 비교 연구)

  • Park, Jun-Soo;Byon, Sang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1073-1080
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    • 2012
  • Incremental forming is a cold working process in which a small part of the material is being deformed and the area of local deformation is moving over the entire material. In this paper, we study description schemes to perform finite element analysis for the incremental forming. The selected description schemes to examine are the Lagrangian description and the arbitrary Lagrangian-Eulerian (ALE) description. The sliding boundary scheme coupled with ALE is also examined to overcome the distortion problems of elements on the contact surface. Results show that the ALE description with the sliding boundary scheme is most favorable in overcoming the distortion of elements. This description leads to make the simulation continued to the final stage of the incremental forming. On the other hand, the Lagrangian description as well as the original ALE description makes the elements much distorted and the analysis is stopped long before arriving at the final shape of deformation.

The Performance Test on Me-DLC Films for Improving Wear Resistance of LM-Guide (LM 가이드의 내마모성 향상을 위한 Me-DLC 코팅박막의 성능평가)

  • Kang, Eun-Goo;Lee, Dong-Yoon;Kim, Seong-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.4
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    • pp.409-416
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    • 2012
  • Recently, surface modification technology is of importance to improve the wear resistance and the corrosive resistance for high accurate mechanical parts such as LM guide, Ball Screw and Roller Bearing etc., Those has generally featured on rolling contact mechanism to improve not only the wear and the friction, but also the accuracy and the corrosion performances. For surface modifications of high accurate mechanical parts, normally thermal spray, PVD, CVD and E.P. processes have been used with many materials such as DLC, raydent, W, Ni, Ti etc. Diamondlike carbon (DLC) films possess a combination of attractive properties and have been largely employed to modify the tribological behaviors such as friction, wear, corrosion, fretting fatigue, biocompatibility, etc. However, for rolling contact mechanism mechanical parts DLC films are needed to study for commercial benefit. Rolling contact mechanism has features on effects of cyclic motions and stresses, and also not simply sliding motions. The papers focused on the performance test of wear and corrosive resistance according to Me-DLC film thickness. And also, its thickness effect of wear analysis was carried out through the simulation of the maximum shear stress under the rolling contact surface. As the results, Me-DLC films have more potential to improve the wear resistance for high precision mechanical parts than raydent films.

Contact interface fiber section element: shallow foundation modeling

  • Limkatanyu, Suchart;Kwon, Minho;Prachasaree, Woraphot;Chaiviriyawong, Passagorn
    • Geomechanics and Engineering
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    • v.4 no.3
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    • pp.173-190
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    • 2012
  • With recent growing interests in the Performance-Based Seismic Design and Assessment Methodology, more realistic modeling of a structural system is deemed essential in analyzing, designing, and evaluating both newly constructed and existing buildings under seismic events. Consequently, a shallow foundation element becomes an essential constituent in the implementation of this seismic design and assessment methodology. In this paper, a contact interface fiber section element is presented for use in modeling soil-shallow foundation systems. The assumption of a rigid footing on a Winkler-based soil rests simply on the Euler-Bernoulli's hypothesis on sectional kinematics. Fiber section discretization is employed to represent the contact interface sectional response. The hyperbolic function provides an adequate means of representing the stress-deformation behavior of each soil fiber. The element is simple but efficient in representing salient features of the soil-shallow foundation system (sliding, settling, and rocking). Two experimental results from centrifuge-scale and full-scale cyclic loading tests on shallow foundations are used to illustrate the model characteristics and verify the accuracy of the model. Based on this comprehensive model validation, it is observed that the model performs quite satisfactorily. It resembles reasonably well the experimental results in terms of moment, shear, settlement, and rotation demands. The hysteretic behavior of moment-rotation responses and the rotation-settlement feature are also captured well by the model.

Adjustment of Roll Gap for The Dimension Accuracy of Bar in Hot Bar Rolling Process (열간 선재 압연제품의 치수정밀도 향상을 위한 롤 갭 조정)

  • Kim, Dong-Hwan;Kim, Byung-Min;Lee, Young-Seog
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.96-103
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    • 2002
  • The objective of this study is to adjust the roll gap fur the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes fur round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental from and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

A Study on the Transmission Error of the Gear on Contact Load (접촉하중에 따른 기어의 트랜스미션 에러에 관한 연구)

  • Tak, Sung-Hoon;Hwang, Gue-Sec;Son, Yu-Sun;Bae, Hyo-Je;Lyu, Sung-Ki
    • Tribology and Lubricants
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    • v.23 no.3
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    • pp.117-122
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    • 2007
  • This study deals with the TE (Transmission Error) of gear tooth by modifying a profile and lead of a surface of tooth. First, we experimentally confirmed that the TE is a synthesis of the sliding velocity between both gears. Since various types of TE appear in the experiments, we introduced definition of transmission error and the optimism design by modifying a surface parameters. The test stand's performance is then evaluated through a series of multiple torque transmission error tests. Comparisons are made between data recorded before and after the test stand's redesign, and subsequently repeatability studies are performed to verify the veracity of the measured data. Finally, the experimental results are compared to the analytical predictions of two different gear analysis programs.

Adjustment of Roll Gap for the Dimension Accuracy of Bar in Hot Bar Rolling Process

  • Kim, Dong-Hwan;Kim, Byung-Min;Lee, Youngseog
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.56-62
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    • 2003
  • The objective of this study is to adjust the roll gap for the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes for round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

Development of Technique Predicting of the Wear of DCI Roll Using Carbon Steel in Hot Rod Rolling Process (탄소강 선재 압연공정의 DCI 롤 마멸 예측 기술의 개발)

  • Kim, Dong-Hwan;Kim, Byeong-Min;Lee, Yeong-Seok;Yu, Seon-Jun;Ju, Ung-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1736-1745
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    • 2002
  • The objective of this study is to predict the roll wear in hot rod rolling process. In this study hot rod rolling process for round and oval passes has been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the thermal softening of DCI (Ductile Cast Iron) roll according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering parameter curve. 3D wear program developed in this study might be used for adjusting the gap of rolls to set up a suitable rolling schedule for keeping dimensional tolerance of the product.