• Title/Summary/Keyword: Sliding Speed

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A Experimental Study on Wear Characteristics of Cu Alloy for Piston Head and Bush Material of Hydraulic Servo Cylinder (유압 서보실린더의 동합금 피스톤 헤드와 부시의 마멸특성에 관한 실험적 연구)

  • Cho, Yon-Sang;Kim, Young-Hee;Byon, Sang-Min;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.330-334
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    • 2009
  • Hydraulic servo cylinders have been used to control accurately a large machine in power plant. Especially, Piston head and bush of servo cylinder is assembled sleeve and piston head and bush made of Cu alloy and pad sealing part. A damages of sleeve and piston head, bush are caused by friction and wear. Thus, It is necessary to examine friction and wear characteristics of Cu alloys for the piston head and bush. In this study, to be reliable on the piston and cylinder parts, dry friction and wear experiments were carried out with Cu alloys of four kinds of AlBC, PBC, BC and BS using reciprocating friction tester of pin on disk type. From this study, the result was shown that the AlBC and PBC with alloy elements were excellent to resistance wear. As the sliding speed was increased, the wear loss of PBC decreased than another Cu alloy.

Performance Estimation of Cross-Flow Fan by Numerical Method (수치해석적 기법을 이용한 횡류홴 성능 평가)

  • Kim, D.-W.;Lee, J.-H.;Park, S.-K.;Kim, Youn-J.
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.152-157
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    • 2002
  • A cross-flow fan is widely used on many industrial fields: a blower for the general industry, mining industry, automobile and home appliances. The design point of the cross-flow fan is generally chosen by based on the region within low static pressure and high flow rate. It relatively makes high dynamic pressure at low speed because a working fluid passes through an impeller blade twice. However, it has low static pressure efficiency between $30\%$ and $40\%$ because of relative high impact loss. Recently, in the air-conditioning systems, the operating behaviors at the off-design points are highly regarded to broaden the application area for various air-cooling loads. Especially, at the low flow rate, there exists a rapid pressure head reduction, a noise increase and an irregular flow against a rearguider as a scroll of centrifugal fan. Numerical analyses are carried out for cross-flow fan including the impeller, the rearguider and the stabilizer. Numerical domains are discretized by hexahedral cells. Three-dimensional, unsteady governing equations are solved using FVM, SIMPLE algorithm, sliding grid system and standard k-$\epsilon$ turbulence model.

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Time-variety Characteristics Analysis of Squeal Noise due to Proposed Wear Model and Experimental Verification (제안된 마모 모델에 따른 스퀼소음의 시변특성 해석과 실험적 검증)

  • Lee, Ho-Gun;Son, Min-Hyuk;Seo, Young-Wook;Boo, Kwang-Seok;Kim, Heung-Seob
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.89-90
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    • 2008
  • This paper studies the effect of pad at initial stage and wear during braking on the dynamic contact pressure distribution. Wear is influenced by variable factor (contact pressure, sliding speed, radius, temperature) during dynamic braking and variation in contact pressure distribution. Many researchers have conducted complex eigenvalue analysis considering wear characteristic with Lim and Ashby wear map. The conventional analysis method is assumed the pad has smooth and flat surfaces. The purpose of this paper is to validate that wear rate induced by braking is considered for the precise squeal prediction. After obtaining pad wear from experiment, it is incorporated with FE model of brake system. Finally, the comparisons in fugitive nature of squeal will be carried out between the complex eigenvalue analysis and noise dynamometer experiment.

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The Influence of the Temperature Increase on the Tribological Behavior of DLC Films by RF-PECVD (RF-PECVD로 증착된 DLC 박막의 온도 변화에 따른 트라이볼로지 특성)

  • Lee Young-Ze;Cho Yong-Kyung;Shin Yun-Ha
    • Tribology and Lubricants
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    • v.22 no.3
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    • pp.127-130
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    • 2006
  • DLC (Diamond Like Carbon) films show very desirable surface interactions with high hardness, low friction coefficient, and good wear-resistance properties. The friction behavior of hydrogenated DLC film is dependent on tribological environment, especially surrounding temperature. In this work, the tribological behaviors of DLC (Diamond-like carbon) films, prepared by the radio frequency plasma enhanced chemical vapor deposition (RF-PECVD) method, were studied in elevated temperatures. The ball-on-disk tests with DLC films on steel specimens were conducted at a sliding speed of 60 rpm, a load of 10N, and surrounding various temperatures of $25^{\circ}C,\;40^{\circ}C,\;55^{\circ}C\;and\;75^{\circ}C$. The results show considerable dependency of DLC tribological parameters on temperature. The friction coefficient decreased as the surrounding temperature increased. After tests the wear tracks of hydrogenated DLC film were analyzed by optical microscope, scanning electron spectroscopy (SEM) and Raman spectroscopy. The surface roughness and 3-D images of wear track were also obtained by an atomic force microscope (AFM).

The lubrication Characteristics of a Rotary Compressor used for Refrigeration and Air-conditioning Systems Park II: Analysis of elastohydrodynamic lubrication on vane tip (냉동${\cdot}$공조용 로터리 콤프레서의 윤활 특성 제2보:베인 선단부의 탄성 유체 윤활 특성 해석)

  • Cho, Ihn-Sung;Oh, Seok-Hyung;Jung, Jae-Youn
    • Tribology and Lubricants
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    • v.13 no.1
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    • pp.62-69
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    • 1997
  • Rapid increase of refrigeration and air-conditioning systems 9r & a systems) in modern industries brings attention to the urgency of research & development as a core technology in the area. And it is required to the compatibility problem of r & a systems to alternative refrigerant for the protection of environment. The, it is requested to study the lubrication characteristics of refrigerant compressor which is the core technology in the r & a systems. The study of lubrication characteristics in the critical sliding component is essential for the design of refrigerant compressor. Therefore, theoretical investigation of the lubrication characteristics of rotary compressor for r & a systems is studied. The newton-Raphson method is used for the EHL analysis between vane and rolling piston in the rotary compressor. The results show that the rotational speed of a shaft and the discharge pressure influence significantly the friction force between vane and rolling piston. This results give important basic data for the further lubrication analysis and design of a rotary compressor.

The Study on the Wear-Corrosion Behavior of Ductile Cast Iron in the Acidic Environment (산성환경 중에서 구상흑연주철재의 마멸-부식거동에 관한 연구)

  • Lim, Uh-Joh;Park, Dong-Gi;Yun, Byoung-Du
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.96-102
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    • 2002
  • This paper was studied on the wear-corrosion behavior of ductile cast iron in the acidic environment. In the dry atmosphere and variety of pH solution, wear-corrosion characteristics and friction coefficient of GCD 60 with various sliding speed and distance were investigated. And electrochemical polarization test of GCD 60 was examined in the environment of various pH value. The main results are as following : In the dry atmosphere, boundary friction appears below nearly 5 $kg_{f}$ of contact load, and it is considered that solid friction occurs over nearly 5 $kg_{f}$ of contact load. As pH value becomes low, wear-corrosion loss in the aqueous solution increases. As the corrosion environment is acidified, corrosion potential of GCD 60 becomes noble, polarization resistance becomes low, and corrosion current density increases.

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Detecting of Scuffing Faliure using Acoustic Emission (AE센서를 이용한 스커핑 손상의 감시)

  • Kim, Jae-Hwan;Kim, Tae-Wan;Cho, Yong-Joo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.05a
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    • pp.34-39
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    • 2002
  • The surfaces of machine components in sliding contact such as bearing, gears and pistons etc. frequently operate under the condition of mixed lubrication due to high load, high speed and slip. These machine components often undergo the inception of scuffing in practical application. The scuffing failure is a critical problem in modern machine components, especially for the requirement of high efficiency and small size. However, it is difficult to find a universal mechanism to explain all scuffing phenomena because there are so many factors affecting the onset of scuffing. In this study, scuffing experiments are conducted using Acoustic Emission(AE) measurement by an indirect sensing approach to detect scuffing failure. Acoustic Emission(AE) signal has been widely utilized to monitor the interaction at the friction interface. Using AE signals we can get an indication about the state of the friction processes, about the quality of solid and liquid layers eon the contacting surfaces in real time. The FFT(Fast Fourier Transform)analyses of the AE signal are used to understand the interfacial interaction and the relationship between the AE signal and the state of contact is presented

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Performance Improvement of Centralized Dynamic Load-Balancing Method by Using Network Based Parallel Genetic Algorithm (네트워크기반 병렬 유전자 알고리즘을 이용한 중앙집중형 동적부하균등기법의 성능향상)

  • Song, Bong-Gi;Sung, Kil-Young;Woo, Chong-Ho
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.9 no.1
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    • pp.165-171
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    • 2005
  • In this paper, the centralized dynamic load-balancing was processed effectively by using the network based parallel genetic algorithm. Unlike the existing method using genetic algorithm, the performance of central scheduler was improved by distributing the process for the searching of the optimal task assignment to clients. A roulette wheel selection and an elite preservation strategy were used as selection operation to improve the convergence speed of optimal solution. A chromosome was encoded by using sliding window method. And a cyclic crossover was used as crossover operation. By the result of simulation for the performance estimation of central scheduler according to the change of flexibility of load-balancing method, it was verified that the performance is improved in the proposed method.

Wear Loss Presumption of Motorcycle Disk Brake Using Regression Analysis (회귀분석을 이용한 모터싸이클 브레이크 디스크의 마멸량 예측)

  • Jeun, Hwan-Young;Bae, Hwo-Jun;Kim, Young-Hee;Ryu, Mi-Ra;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.23 no.4
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    • pp.156-161
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    • 2007
  • The friction test using disk-on-pad type was carried out and regression analysis with friction parameters was applied fur wear loss presumption of motorcycle break disk. The wear loss has an effect on the frictional factor such as applied load, sliding speed, and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors on wear loss of motorcycle break disk. From this study, the result was shown that the regression analysis equation containing 4 elements were constructed and this equation had a trust of 95% in wear loss presumption of motorcycle break disk. It is possible to apply for another automobile parts.

Tribological Properties of C-SiC Brake Discs with Surface Modifications (세라믹 디스크의 표면 개질에 따른 마찰 마모 특성)

  • Jang, Ho;Kim, Ki-Jung;Hwang, Hee-Jeong;Kim, Seong-Jin;Park, Hong-Sik
    • Tribology and Lubricants
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    • v.24 no.4
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    • pp.163-169
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    • 2008
  • Tribological properties of ceramic brake discs were investigated using a commercial friction material. The discs were manufactured by liquid silicon infiltration (LSI) into a C-C preform. The disc surface was modified by two different methods, producing sliding surfaces with chopped carbon fibers and carbon felt. In addition, the composition of the surface was also changed. Friction characteristics of the discs were examined using a 1/5 scale dynamometer. Results showed that the type and composition of the disc surface significantly affected the level of braking effectiveness and high temperature brake performance. The discs with felt surfaces showed higher friction levels than those with chopped fiber surfaces and SiC tended to increase the friction level while C lowered the friction coefficient. The ceramic disc was more sensitive to the deceleration rate than gray iron, showing high speed sensitivity.