• Advances in concrete construction
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• 제10권5호
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• pp.403-416
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• 2020

This study investigated the effect of alkaline activators - NaOH_aq (NH) (NH: 0-16 M) and Na₂SiO_3aq (NS) (NS/NH: 0-3.5) in the synthesis of silico-manganese fume (SMF) and ground blast furnace slag (BFS) blended alkali-activated mortar (AASB). The use of individual activator was ineffective in producing AASB of sufficient fresh and hardened properties, compared to the synergy of both activators. This may be attributed to incomplete dissolution and condensation of oligomers required for gelation of the binder. An inverse relationship was noted among the fresh properties and the NH concentration or NS/NH ratio. This was influenced by the dissolution and condensation of silicate monomers under polymerization process. The maximum 28-day strength of ~45 MPa, setting time of 60 min and flow of 182 mm was obtained with the use of combined activators (10M-NH and NS/NH=2.5). The combined activators at NS/10M-NH=2.5 constituted SiO₂/Na₂O, H₂O/Na₂O and H₂O/SiO₂ molar ratio of 1.61, 17.33 and 10.77, respectively. This facilitated the formation of C-S-H, C/K-A-S-H and C-Mn-S-H in the framework together with an increase in the crystallinity due to more silicate re-organization within the aluminosilicate chain. On comparison of the high concentrated with mild alkali synthesized product, it revealed that the concentration of OH^- and Si monomers together with alkali metals influenced the dissolution of precursors and embedment of the constituent elements in the polymeric matrix. These factors eventually contributed to the microstructural densification of the mortar prepared with NS/10M-NH=2.5 thereby enhancing the compressive strength.

• 한국건설순환자원학회논문집
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• 제7권2호
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• pp.101-108
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• 2019

본 연구는 석탄가스화발전(IGCC)에서 발생하는 부산물인 CGS에 대한 콘크리트용 잔골재로서의 활용성을 분석한 것이다. 즉, KS F 2527 "콘크리트용 골재"에서 천연 및 용융슬래그 잔골재에 해당하는 품질항목을 중심으로 CGS 1~12회분에 대한 물성평가를 실시하였다. 그 결과, 물리적인 특성으로 입자모양판정실적률, 안정성 및 팽창성은 KS의 품질기준을 전부 만족하였으나, 절건밀도와 흡수율은 7~12회분에서 품질이 불안정한 것으로 나타났다. 입도의 경우 불균일한 굵은 입자분포로 인해 품질이 다소 불안정하였고, 7~12회분은 입자가 너무 굵은 것으로 나타났다. 유해물질 특성으로 0.08mm체 통과량 또한 7~12회분의 일부 수준에서 KS기준을 벗어났으나, 염화물함유량, 점토덩어리, 석탄 및 갈탄은 모두 만족하는 것으로 나타났다. 한편, 화학성분은 1~6회분에서 $SO_3$를 제외하고 전부 만족하였으며, 유해물질 함유량 용출량은 함유량에서 7~12회분의 F를 제외하고 전부 규정치 이내로 나타났다. SEM분석 결과 1~6회분에 비해 7~12회분이 거친 표면성상 및 다공질을 보여 품질이 저하된 것으로 판단되었다. 따라서 향후 콘크리트용 골재로서 활용하기 위해서는 별도 조치를 통한 품질편차 감소가 필요하고, 양질의 골재와 혼합하여 품질을 보완한다면 골재수급난 해소 및 순환자원 활용에 긍정적으로 기여할 수 있을 것으로 판단된다.

• 한국수소및신에너지학회논문집
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• 제22권3호
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• pp.386-401
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• 2011

Mathematical models for various steps in coal gasification reactions were developed and applied to investigate the effects of operation parameters on dynamic behavior of gasification process. Chemical reactions considered in these models were pyrolysis, volatile combustion, water shift reaction, steam-methane reformation, and char gasification. Kinetics of heterogeneous reactions between char and gaseous agents was based on Random pore model. Momentum balance and Stokes' law were used to estimate the residence time of solid particles (char) in an up-flow reactor. The effects of operation parameters on syngas composition, reaction temperature, carbon conversion were verified. Parameters considered here for this purpose were $O_2$-to-coal mass ratio, pressure of reactor, composition of coal, diameter of char particle. On the basis of these parametric studies some quantitative parameter-response relationships were established from both dynamic and steady-state point of view. Without depending on steady state approximation, the present model can describe both transient and long-time limit behavior of the gasification system and accordingly serve as a proto-type dynamic simulator of coal gasification process. Incorporation of heat transfer through heterogenous boundaries, slag formation and steam generation is under progress and additional refinement of mathematical models to reflect the actual design of commercial gasifiers will be made in the near futureK.

• 자원리싸이클링
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• 제8권5호
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• pp.44-50
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• 1999

동 매트 중에 함유된 불순물 중 단순한 산화정련으로는 제거하기 어려워 제련 후 조동에 함유되어 동의 순도와 기계적 성질을 저하시키는 Ni와 Sb를 매트제련 동안에 제거하기 위한 기초 자료를 제시하고자 공기 송풍에 의한 합성 동 매트의 용련 반응을 통하여 반응 생성물인 매트와 슬래그 그리고 조동에 함유된 Ni와 Sb의 거동 및 상호 연관성을 조사하였다. 공기 송풍에 따른 합성 매트의 용련동안 생성된 반응 생성물에 대한 Ni와 Sb의 분배비로부터 Sb가 Ni과 공존 시 Ni의 슬래그화를 촉진하는 역할을 하며, 또한 Ni은 Sb와 공존시 조동 중으로의 Sb 이동을 저해하고 슬래그화를 촉진시키는 것으로 나타났다. 따라서 Ni와 Sb의 슬래그화를 유도하기 위해서는 Ni와 Sb의 공존이 필요한 것으로 생각된다.

• 한국농공학회논문집
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• 제55권1호
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• pp.49-57
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• 2013

The present study was conducted to investigate phosphate removal from aqueous solution using industrial wastes, red mud (RM), acid treated red mud (ATRM) and converter furnace steel slag (CFSS). The chemical composition of adsorbents was analyzed using X-ray fluorescence (XRF). Batch experiments and elution experiments using water tank were performed to examine environmental factors that influences on phosphate removal. Kinetic sorption data of RM, ATRM, and CFSS were described well by the pseudo second-order kinetic sorption model, and equilibrium sorption data of all adsorbents obeyed Freundlich isotherm model. The adsorption capacities of adsorbents followed order: ATRM (7.06 mg/g)>RM (4.34 mg/g)>CFSS (1.88 mg/g). Increasing pH from 3 to 11, the amount of adsorbed phosphate on all RM, ATRM, and CFSS were decreased. The presence of sulfate and carbonate decreased the phosphate removal of RM and ATRM but did not influence on the performance of CFSS. The phosphate removal of RM, ATRM, and CFSS was greater in seawater than deionized water, resulting from the presence of cations in seawater. The water tank elution experiments showed that RM capping blocked the elution of phosphate effectively. It was concluded that the adsorbents can be successfully used for the removal of the phosphate from the aqueous solutions.

• 소성∙가공
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• 제15권8호
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• pp.615-620
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• 2006

The reduction behavior of $TiO_{2}$ in Al and Al/CaSi containing self-reducing $TiO_{2}$ briquettes(SRTB) was investigated. The maximum yield of Ti was expected with the slag composition of 45-55%CaO in the $CaO-Al_{2}O_{3}$ system. When $CaCO_{3}$ was used as a flux, the oxidation loss of reducing agent by $CO_{2}$ should be compensated, and therefore it leads to excessive requirement of the reducing agent. By using Al and CaSi mixture as a reducing agent of $TiO_{2}$, the reaction products both oxide and metal could be liquefied, and separated effectively with each other. As a result, the yield of Ti increases remarkably. The optimum mixing ratio of CaSi to Al is 78%CaSi-22%Al.

• 한국연소학회:학술대회논문집
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• 한국연소학회 2015년도 제51회 KOSCO SYMPOSIUM 초록집
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• pp.93-96
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• 2015

Commercial coal gasifiers typically use entrained flow type reactors, but have unique features in terms of reactor shape, gasifying agent, coal feeding type, ash/slag discharge, and reaction stages. The MHI gasifier is characterized as air-blow dry-feed entrained reactor, which incorporates a short combustion stage at the bottom and a tall gasification stage above. This study investigates the flow and reaction characteristics inside a MHI gasifier by using computational fluid dynamics (CFD) in order to understand its design and operation features. For its pilot-scale system at 200 ton/day capacity, the distribution of coal and air supply between the two reaction stages was varied. It was found that the syngas composition and carbon conversion rate were not significantly influenced by the changes in the distribution of coal and air supply. However, the temperature, velocity and flow pattern changed sensitively to the changes in the distribution of coal and air supply. The results suggest that one key factor to determine the operational ranges of coal and air supply would be the temperature and flow pattern along the narrower wall between the two reaction stages.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2020년도 가을 학술논문 발표대회
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• pp.77-78
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• 2020

An alkaline activator was synthesized by dissolving waste glass powder (WGP) in NaOH-4M solution to explore its effects on the Class-C fly ash (FA) and ground granulated blast furnace slag (GGBS) based alkali-activated material (AAM). The compressive strength and porosity were measured, and (SEM-EDX) were used to study the hydration mechanism and microstructure. Results indicated that the composition of alkali solutions was significant in enhancing the properties of the obtained AAM. As the amount of dissolved WGP increased in alkaline solution, the silicon concentration increased, causing the accelerated reactivity of FA/GGBS to develop Ca-based hydrate gel as the main reaction product in the system, thereby increasing the strength. Further increase in WGP dissolution led to strength loss, which were believed to be due to the excessive water demand of FA/GGBS composites to achieve optimum mixing consistency. Increasing the GGBS proportion in a composite also appeared to improve the strength which contributed to develop C-S-H-type hydration.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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• pp.51-51
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• 2010

Recently just as in the automobile industry, shipbuilders also try to reduce material consumption and weight in order to keep operating costs as low as possible and improve the speed of production. Naturally industry is ever searching for welding techniques offering higher power, higher productivity and a better quality. Therefore it is important to have a details research based on the various welding process applied to steel and other materials, and to have the ability both to counsel interested companies and to evaluate the feasibility of implementation of this process. Submerged-arc welding (SAW) process is usually used about 20% of shipbuilding. Similar to gas metal arc welding(GMAW), SAW involves formation of an arc between a continuously-fed bare wire electrode and the work-piece. The process uses a flux to generate protective gases and slag, and to add alloying elements to the weld pool and a shielding gas is not required. Prior to welding, a thin layer of flux powder is placed on the work-piece surface. The arc moves along the joint line and as it does so, excess flux is recycled via a hopper. Remaining fused slag layers can be easily removed after welding. As the arc is completely covered by the flux layer, heat loss is extremely low. This produces a thermal efficiency as high as 60% (compared with 25% for manual metal arc). SAW process offers many advantages compared to conventional CO2 welding process. The main advantages of SAW are higher welding speed, facility of workers, less deformation and better than bead shape & strength of welded joint because there is no visible arc light, welding is spatter-free, fully-mechanized or automatic process, high travel speed, and depth of penetration and chemical composition of the deposited weld metal. However it is difficult to application of thin plate according to high heat input. So this paper has been focused on application of the field according to SAW process for thin plate in ship-structures. For this purpose, It has been decided to optimized welding condition by experiments, relationship between welding parameters and bead shapes, mechanical test such as tensile and bending. Also finite element(FE) based numerical comparison of thermal history and welding residual stress in A-grade 3.2 thickness steel of SAW been made in this study. From the result of this study, It makes substantial saving of time and manufacturing cost and raises the quality of product.

• 한국재료학회지
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• 제25권2호
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• pp.75-80
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• 2015

The carbon dioxide($CO_2$) released while producing building materials is substantial and has been targeted as a leading contributor to global climate change. One of the most typical method to reducing $CO_2$ for building materials is the addition of slag and fly ash, like pozzolan material, while another method is reducing $CO_2$ production by carbon negative cement development. The MgO-based cement was from the low-temperature calcination of magnesite required less energy and emitted less $CO_2$ than the manufacturing of Portland cements. It is also believed that adding reactive MgO to Portland-pozzolan cements could improve their performance and also increase their capacity to absorb atmospheric $CO_2$. In this study, the basic research for magnesia cement using $MgCO_3$ and magnesium silicate ore (serpentine) as main starting materials, as well as silica fume, fly ash and blast furnace slag for the mineral admixture, were carried out for industrial waste material recycling. In order to increase the hydration activity, $MgCl_2$ was also added. To improve hydration activity, $MgCO_3$ and serpentinite were fired at $700^{\circ}C$ and autoclave treatment was conducted. In the case of $MgCO_3$ as starting material, hydration activity was the highest at firing temperature of $700^{\circ}C$. This $MgCO_3$ was completely transferred to MgO after firing. This occurred after the hydration reaction with water MgO was transferred completely to $Mg(OH)_2$ as a hydration product. In the case of using only $MgCO_3$, the compressive strength was 3.5MPa at 28 days. The addition of silica fume enhanced compressive strength to 5.5 MPa. In the composition of $MgCO_3$-serpentine, the addition of pozzolanic materials such as silica fume increased the compression strength. In particular, the addition of $MgCl_2$ compressive strength was increased to 80 MPa.