• Title/Summary/Keyword: Sizing process

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Neutral Sizing of Linerboard Using Fast Cure Type AKD (급속경화형 AKD를 이용한 라이너지의 중성 사이징)

  • Lee Hak-Lae;Seo Man-Seok;Shin Jong-Ho;Youn Hye-Jung
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.1 s.113
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    • pp.1-8
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    • 2006
  • To overcome troubles in strength and process of linerboard caused by raw materials, a neutral sizing which is usual in fine paper making can be considered. A new sizing agent is necessary to show good performance in a system with high conductivity and COD. In this study, fast cure type AKD was examined as a new sizing agent and compared with conventional AKD. The effects of fixing agent addition and drying condition were also investigated. Fast cure type AKD which has a higher cationicity showed better sizing degree than conventional AKD in spite of low addition level and no curing treatment. And when fixing agent of sufficient amount was added, sizing degree was improved for both AKDs. High cationicity is a crucial factor for neutral sizing of linerboard for obtaining fast and stable sizing degree. Drying with temperature over $100^{\circ}$ was desirable for developing sizing degree.

Deformation Behavior of Slab by Two-Step Sizing Press in a Hot Strip Mill (열간 압연에서 2단 사이징 프레스 금형에 의한 슬래브의 변형거동 예측)

  • Lee S. H.;Kim D. H.;Byon S. M.;Park H. D.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.432-435
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    • 2005
  • Extensive width reduction of slabs is an important technology to achieve continuous production between the steelmaking and hot rolling processes. Conventionally, a vertical roll process has been used to achieve extensive width reduction. However, it is impossible to avoid the defects such as dog-bone, fish tail and camber. The deformation behavior in the width sizing process is more favorable than that in conventional vertical rolling edger, i.e. the material better flows toward the center of slab. This study is carried out to investigate the deformation of slab by two-step sizing press. The FE-simulation is utilized to predict plastic deformation mode in compression by a sizing press of slabs far hot rolling. In this paper, the various causes of the asymmetrical rolling phenomena are mentioned for the purpose of understanding of rolling conditions. Analytical results of slab-deformation by sizing press are presented below in this study.

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Batch Sizing Heuristic for Batch Processing Workstations in Semiconductor Manufacturing (반도체 생산 배취공정에서의 배취 크기의 결정)

  • Chun, Kil-Woong;Hong, Yu-Shin
    • Journal of Korean Institute of Industrial Engineers
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    • v.22 no.2
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    • pp.231-245
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    • 1996
  • Semiconductor manufacturing line includes several batch processes which are to be controlled effectively to enhance the productivity of the line. The key problem in batch processes is a dynamic batch sizing problem which determines number of lots processed simultaneously in a single botch. The batch sizing problem in semiconductor manufacturing has to consider delay of lots, setup cost of the process, machine utilization and so on. However, an optimal solution cannot be attainable due to dynamic arrival pattern of lots, and difficulties in forecasting future arrival times of lots of the process. This paper proposes an efficient batch sizing heuristic, which considers delay cost, setup cost, and effect of the forecast errors in determining the botch size dynamically. Extensive numerical experiments through simulation are carried out to investigate the effectiveness of the proposed heuristic in four key performance criteria: average delay, variance of delay, overage lot size and total cost. The results show that the proposed heuristic works effectively and efficiently.

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Determination and Application of Key Dimensions for a Sizing System of Glove by Analyzing the Relationshiops Between Hand Anthropometric Variables (손측정변수들 간의 연관성 분석을 통한 장갑설계의 중요변수 결정 및 치수체계 적용)

  • Gwon, O-Chae;Jeong, Gi-Hyo;Seon, Mi-Seon;Yu, Hui-Cheon;Kim, Hui-Eun
    • Journal of the Ergonomics Society of Korea
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    • v.23 no.3
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    • pp.25-38
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    • 2004
  • Selection of a key dimension (s) by considering the characteristics of hand dimensions is needed to design gloves and construct a sound sizing system for gloves The present study identified key dimensions of glove design by analyzing the relationships between hand dimensions and demonstrated the construction process of a glove sizing system. By conducting correlation and regression analyses on 70 hand dimensions including 3 key dimension candidates (hand length; hand circumference; hand breadth) with the 1988 US Army data, hand length and hand circumference were selected as key dimensions for glove design. Glove sizing systems were constructed for males and females by applying the selected key dimensions, 0.5 inch of sizing intervals, and 2% of presence rate criterion to the US Army data. This study suggests that glove sizing systems for males and females be very different from each other and a glove sizing system for males include more sizes than that for females.

Automatic Color Recognition System for Stockigt Sizing Test (I) - Bias of Stockigt sizing test based on observer's subjectiveness - (스테키히트 시험용 자동 발색 인지 시스템 개발을 위한 기초연구(I) - Stockigt 사이즈도 시험법에 영향을 주는 요인 분석 -)

  • 김재옥;김철환;박종열
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.1
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    • pp.1-8
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    • 2004
  • One of the most frequently used method for measurement of the degree of sizing (viz., hydrophobicity) is the Stockigt test. However, the Stockigt test was influenced by various factors such as dropping height, dropping amount, dropping speed and viewing angle. The resultant data of the sizing degree on the same specimen also varied according to different testers. Thus, the Stockigt test should be modified to be regarded as a highly reliable and reproducible standard method. For modifying the Stockigt test, it was required to quantify red coloration by reaction between 1% ferric chloride and 2% ammonium thiocyante during Stockigt testing. The cameras capturing the serial images during the red coloration process were the CMOS (Complementary Metal Oxide Semiconductor)-type and CCD (Charge Coupled Device)-type cameras. For measurement based on KS M 7025, the CCD-type camera must be used due to its high resolution, and on the other hand, for measurement based on Tappi Useful Method 429, the CMOS-type camera may be used owing to its low resolution. It was needed to covert the RGB values of a droplet image into HSV(Hue, Saturation, and Value) values because the human eyes are much closer to HSV than RGB. Among HSV values, the Hue value was accepted as the most reliable index consistent with the red coloration process by excluding the surrounding conditions such as light, tester's movement etc.

The Component Sizing Process and Performance Analysis of Extended-Range Electric Vehicles (E-REV) Considering Required Vehicle Performance (SUV급 E-REV의 요구 동력 성능을 고려한 동력원 용량선정 및 성능 해석)

  • Lee, Daeheung;Jeong, Jongryeol;Park, Yeongil;Cha, Suk Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.136-145
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    • 2013
  • It is very important to determine specifications of components included in the drive-train of vehicles at the initial design stage. In this study, component sizing process and performance analysis for Extended-Range Electric Vehicles (E-REV) are discussed based on the foundation of determined system configuration and performance target. This process shows sizing results of an electric driving motor, a final drive gear ratio and a battery capacity for target performance including All Electric Range (AER) limit. For E-REV driving mode, the constant output power of a Gen-set (Engine+Generator) is analyzed in order to sustain State of Charge (SOC) of the battery system.

Zero-Stress Member Selection for Sizing Optimization of Truss Structures (트러스 구조물 사이즈 최적화를 위한 무응력 부재의 선택)

  • Lee, Seunghye;Lee, Jonghyun;Lee, Kihak;Lee, Jaehong
    • Journal of Korean Association for Spatial Structures
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    • v.21 no.1
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    • pp.61-70
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    • 2021
  • This paper describes a novel zero-stress member selecting method for sizing optimization of truss structures. When a sizing optimization method with static constraints is implemented, the member stresses are affected sensitively with changing the variables. However, because some truss members are unaffected by specific loading cases, zero-stress states are experienced by the elements. The zero-stress members could affect the computational cost and time of sizing optimization processes. Feature selection approaches can be then used to eliminate the zero-stress member from the whole variables prior to the process of optimization. Several numerical truss examples are tested using the proposed methods.

Study on the polymerization-induced phase separation of UV-curable material (UV경화제료의 중합상분리에 관한 연구)

  • 최정병
    • Journal of the Korean Graphic Arts Communication Society
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    • v.15 no.2
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    • pp.131-143
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    • 1997
  • Surface sizing is one of the important process to the paper making. Surface sizing had an effect on penetration of oils, physical propertiesm water resistance for the paper. This study was carried out for the purpose of improving printability with surface sizing of domestic newspaper. The samples were prepared by means of TAPPI method(TAPPI 205 om~88), and were wested by IGT printability tester. The results of this study showed that the set-off was reduced on the surface sized with oxidized starch.

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Advanced Design Synthesis Process for Rapid Aircraft Development (신속한 항공기 개발을 위한 통합 개념설계 프로세스에 대한 연구)

  • Park, Seung Bin;Park, Jin Hwan;Jeon, Kwon-Su;Kim, Sangho;Lee, Jae-Woo
    • Journal of the Korean Society of Systems Engineering
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    • v.9 no.2
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    • pp.83-90
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    • 2013
  • Integrated aircraft synthesis process for rapid analysis and design is described in this paper. Data flow between different analysis fields is described in details. All the data are divided into several groups according to importance and source of the data. Analysis of design requirements and certification regulations is carried out to determine baseline configuration of an aircraft. Overall design process can be divided into initial sizing, conceptual and preliminary design phases. Basic data for conceptual design are obtained from initial sizing, CAD and geometry analysis. Basic data are required input for weight, aerodynamics and propulsion analyses. Results of this analysis are used for stability and control, performance, mission, and load analysis. Feasibility of design is verified based on analysis results of each discipline. Design optimization that involves integrated process for aircraft analysis is performed to determine optimum configuration of an aircraft on a conceptual design stage. The process presented in this paper was verified to be used for light aircraft design.

Process Modification and Numerical Simulation for an Outer Race of a CV Joint using Multi-Stage Cold Forging (등속조인트용 외륜의 다단 냉간 단조공정을 위한 공정개선 및 유한요소 해석)

  • Kang, B.S.;Ku, T.W.
    • Transactions of Materials Processing
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    • v.23 no.4
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    • pp.211-220
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    • 2014
  • The outer race of a constant velocity (CV) joint having six inner ball grooves has traditionally been manufactured by multi-stage warm forging, which includes forward extrusion, upsetting, backward extrusions, necking, ironing and sizing, and machining. In the current study, a multi-stage cold forging process is examined and an assessment for replacing and modifying the conventional multi-stage warm forging is made. The proposed procedure is simplified to the backward extrusion of the conventional process, and the sizing and necking are combined into a single sizing-necking step. Thus, the forging surface of the six ball grooves can be obtained without additional machining. To verify the suitability of the proposed process, a 3-dimensional numerical simulation on each operation was performed. The forging loads were also predicted. In addition, a structural integrity evaluation for the tools was carried out. Based on the results, it is shown that the dimensional requirements of the outer race can be well met.