• 제목/요약/키워드: Size of Burr

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SENSORS IN DEVURRING AUTOMATION

  • Lee, Seoung-Hwan
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.560-564
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    • 1999
  • Burr sensing for burr size measurement and deburring process control is one of the essential elements in an automated deburring procedure. This paper presents the implementation of capacitance sensing and acoustic emission (AE) to deburring. The first application is the "on-line" measurement of burrs using a capacitance sensor. A non-contact capacitance gauging sensor is attached to an ultra precision milling machine which was used as a positioning system. The setup is used to measure burr profiles along machined workpiece edges. The proposed scheme is shown to be accurate, easy to setup, and with minor modifications, readily applicable to automatic deburring processes. As the second example, AE signals were sampled and analyzed for the sensor feedback of a precision deburring process - laser deburring -. The results, such as the sensitivity of AE signals to burr shapes and edge detection capability show a clear correlation between physical process parameters and the AE signals. A subsequent control strategy for deburring automation is also briefly discussed.

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폴리머와 산화알루미나 연마재를 이용한 마이크로 버 제거 특성에 관한 연구 (A Study of Micro De-burring Characteristics using Polymer and $Al_2O_3$ Abrasive)

  • 손종인;이정원;김준기;윤길상
    • 한국정밀공학회지
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    • 제28권5호
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    • pp.578-584
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    • 2011
  • In mechanical cutting process, burr was generated at workpiece by cutting tool generally. It is working disturbance during manufacturing process. Besides burr was taken shape relatively large size more micro scale machining than macro scale machining. Many researches have been studied to remove micro burr(de-burring), because it was negative effect for accuracy of machining shape. However, micro de-burring was constrained by burr height, micro feature and so on. In this paper, experimental research was carried out to compare de-burring characteristics of $Al_2O_3$ abrasive and polymer.

다이의 미세정렬을 통한 전단 버의 최소화에 관한 연구 (A Study on the Burr Minimization in Punching Process Based on Micro Die Alignment)

  • 홍남표;신용승;신홍규;김헌영;김병희
    • 한국정밀공학회지
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    • 제21권7호
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    • pp.70-75
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    • 2004
  • The shearing process for the sheet metal is normally used in the precision elements such as a lead frame of IC chips. In these precision elements, the burr formation brings a bad effect on the system assembly and demands the additional deburring process. In this paper, we developed the small size precision punching system to investigate burr formation mechanism and to present kinematically punch-die aligning methodology between the rectangular shaped punch and die. The punch is driven by an air cylinder and the sheet metal is moving on the X-Y table system which is driven by two stepping motors. The whole system is controlled by microprocessor and is communicated with each other by RS232C serial communication protocol. Punching results are measured manually using the SEM photographs and are compared aligning result with miss aligning one.

절삭 반경에 따른 U-type 유로 형상의 버 제거율에 관한 연구 (The Study on Burr Removal Rate Along the Cutting Radial Distance in U-type Flow Channel)

  • 손출배;이정희;곽재섭
    • 한국기계가공학회지
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    • 제18권7호
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    • pp.8-13
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    • 2019
  • As increasing demand for precise machining in advanced disciplines, especially in semi-conductor, aeronautical and automotive industries, the magnetic abrasive deburring(MAD) which is able to eliminate micro-sized burr on complex surface in less time has drawn the attention in the last decades. However, the performance of MAD is subject to shape and size of a tool. Therefore, this study aim to identify deburring behavior of MAD in U-type flow channel by measuring the length rate of burr removal in radial distance of the cylindrical tool under four process factors. In order to evaluate the deburring effect of MAD on the surface, finishing regions are divided based on center of the circular cutting tool. As a results, it was defined that the amount of burr removal in a downward direction moving toward flow channel from the top surface was higher than upward direction. This is because the magnetic abrasives were detached from magnetic lines of force due to geometrical shape.

Development of Noninformative Priors in the Burr Model

  • Cho, Jang-Sik;Kang, Sang-Gil;Baek, Sung-Uk
    • Journal of the Korean Data and Information Science Society
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    • 제14권1호
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    • pp.83-92
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    • 2003
  • In this paper, we derive noninformative priors for the ratio of parameters in the Burr model. We obtain Jeffreys' prior, reference prior and second order probability matching prior. Also we prove that the noninformative prior matches the alternative coverage probabilities and a HPD matching prior up to the second order, respectively. Finally, we provide simulated frequentist coverage probabilities under the derived noninformative priors for small and moderate size of samples.

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Powder의 특성에 따른 Magnetic Abrasive Deburring 특성분석 (Magnetic Abrasive Deburring Character Analysis According to the powders)

  • 채종원;고성림
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1877-1880
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    • 2003
  • We were interest in Deburring using MAF(magnetic abrasive finishing) method. So Magnetic inductor was designed and manufactured to generate proper magnetic induction fer deburring the burr formed in drilling SM45C. We experienced according to the Rotational speed, table feed rate, grain size of powder and working gap are changed to investigate the effect on deburring. At this time we experienced in abrasive effect mainly.

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자기연마를 이용한 디버링 특성 분석 (Analysis of Deburring Characteristics by Magnetic Abrasive Finishing Method)

  • 채종원;고성림
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.241-244
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    • 2002
  • Deburring is conducted using MAF(magnetic abrasive finishing) method. Magnetic inductor is designed and manufactured to generate proper magnetic induction far deburring the burr formed in drilling SM45C. Rotational speed, table feed rate, grain size of powder and working gap are changed to investigate the effect on deburring.

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금속 소재의 미세 홀 펀칭 시 전단 파괴 거동 연구 (A Study on Shear Fracture Behavior of Metal in Micro Hole Punching Process)

  • 유준환;임성한;주병윤;오수익
    • 소성∙가공
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    • 제12권4호
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    • pp.314-319
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    • 2003
  • In the micro hole punching, the size and shape of burr and burnish zone are very important factors to evaluate quality of micro holes which depend on punch-die clearance, strain rate, workpiece material and etc. To get micro holes with small burr and wide burnish zone for industrial demands, not only the parametric study but also a study on fracture behavior in shear band are necessary. In this study, 100 $\mu$m, 25 $\mu$m micro holes in diameter were fabricated on brass (Cu63/Zn37) and SUS 316 foils as aspect ratio 1:1, and the characteristics of micro holes was investigated comparing with those of macro holes over several mm by scanning electron microscopic views and section views. Like macro hole, micro hole is also composed of 4 portions, rollover. burnish zone, fracture zone and burr, and it shows similar fracture behavior in shear band. But by high strain rate (10$^2$∼10$^3$s$^{-1}$ ) condition unlike that of macro hole fabrication and by the increment of relative grain size in the direction of the workpiece thickness, fracture zone is not observed.

Chronic Subdural Hematomas : A Comparative Study of Three Types of Operative Procedures

  • Lee, Joon-Kook;Choi, Jong-Hun;Kim, Chang-Hyun;Lee, Ho-Kook;Moon, Jae-Gon
    • Journal of Korean Neurosurgical Society
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    • 제46권3호
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    • pp.210-214
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    • 2009
  • Objective : Several surgical procedures have been reported for the treatment of chronic subdural hematoma (CSDH). We compared the results of treatments for CSDH obtained from one burr-hole craniostomy with closed system drainage with or without irrigation, two burr-hole craniostomy with closed system drainage with irrigation, and small craniotomy with irrigation and closed-system drainage. Methods : Eighty-seven patients with CSDH underwent surgery at our institution from January 2004 to December 2008. Our patients were classified into three groups according to the operative procedure; group I, one burr-hole craniostomy with closed system drainage with or without irrigation (n=25), group II, two burr-hole craniostomy with closed system drainage with irrigation (n=32), and group III, small craniotomy with irrigation and closed-system drainage (n=30). Results : Age distribution, male and female ratio, Markwalder's grade on admission and at the time of discharge, size of hematoma before and after surgery, duration of operation, Hounsfield unit of hematoma before and after surgery, duration of hospital treatment, complication rate, and revision rate were categories that we compared between groups. Duration of operation and hospitalization were only two categories which were different. But, when comparing burr hole craniostomy group (group I and group II) with small craniotomy group (group III), duration of post-operative hospital treatment, complication and recurrence rate were statistically lower in small craniotomy group, even though operation time was longer. Conclusion : Such results indicate that small craniotomy with irrigation and closed-system drainage can be considered as one of the treatment options in patients with CSDH.

전해연마를 이용한 버 제거에 관한 연구 (A Study of Deburring using Electro-Chemical Method)

  • 강대철;전병희;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.217-220
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    • 2001
  • In the shearing process the burr or rollover must be minimized in order to improve the quality of product. The burr size can be minimized by control of several process parameters. But removal of all burrs are impossible. Most mechanical type deburring methods (vibrating bowls, rotating barrels, shot blasting, for example.) will remove large burrs, other methods use chemical (electro-chemical deburring) or heat (thermal energy deburring). The electro-chemical deburring process removes burrs by the deplating method. Electro-chemical deburring equipment is requires a small capital investment than other methods(mechanical or thermal methods). Electro-chemical deburring method need to many parameters for control such as a time, voltage and concentration of electrolyte. In this paper shows relations of these parameters by experiment.

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