• 제목/요약/키워드: Sintering time

검색결과 679건 처리시간 0.025초

마이크로웨이브 소결방법에 따른 치과용 지르코니아의 물리적 특성 (Comparative Study of Properties of Dental Zirconia According to Microwave Sintering Method)

  • 김태석;유진호;김기철;박원욱;서정일;황규홍
    • 대한치과기공학회지
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    • 제34권1호
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    • pp.11-21
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    • 2012
  • Purpose: Densification and mechanical properties of dental zirconia ceramics were evaluated by different sintering methods. Materials and Methods: Y-TZP zirconia block(Kavo $Everest^{(R)}$ ZS blank, Kavo dental GmbH, Bismarckring, Germany) was used in this study. Sintering were performed in heat sintering furnace and microwave sintering furnace, and then experimented and analyzed on a change in densification according to the sintering time, a change in densification according to thickness, flexural strength and micro-structure in zirconia specimens. Results: Microwave sintering was very effective in considerable mechanical properties such as flexural strength and bulk density was drastically increased than conventional electric heating method. It is also shown that microwave sintering time was faster and more economical than common method to be present in qualities which equal or exceed. Conclusion: It will be important to seek the accurate sintering condition of dental zirconia by microwave sintering method and the continuous research is necessary for the study of relationship between sintering methods and mechanical properties.

질화규소의 가스압 소결 (GPS) 시간에 따른 마모거동 (Wear Behavior of Silicon Nitride Depending on Gas Pressure Sintering Time)

  • 이수완;김성호
    • 한국재료학회지
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    • 제10권1호
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    • pp.83-89
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    • 2000
  • $Si_3N_4$에 2wt% $Al_2O_3$와 6wt% $Y_2O_3$을 첨가한 분말을 가스압 소결 방법으로 시편을 제조하였다. 이때 소결시 시간변화에 따른 공기 중에서 마모 특성을 비교하였다. 소결 시간에 따른 마모 특성의 변화는 기계적 성질, 즉, 파괴인성 등이 영향을 주는 것으로 나타났다. 소결 시간이 길어지면 큰 elongated 입자의 과잉성장에 따라 곡강도 및 파괴인성이 낮아져 이 결과 마모가 증가되었다. 이때 나타난 결과에 의하면 공기 중에서 질화규소의 마모특성에 영향을 주는 인자는 여러 가지 기계적 특성 중에서 파괴인성 및 곡강도가 미치는 영향이 크게 나타났다.

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(Na,K,Li)(Nb,Sb,Ta)O3계 세라믹스의 소성시간이 압전특성에 미치는 영향 (Effect of Sintering Time on the Piezoelectric Properties of (Na,K,Li)(Nb,Sb,Ta)O3 Ceramics)

  • 김승원;류주현
    • 한국전기전자재료학회논문지
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    • 제30권4호
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    • pp.218-222
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    • 2017
  • In this paper, in order to develop excellent composition ceramics for a piezoelectric energy- harvesting device, we synthesized $0.99(Na_{0.52}\;K_{0.443}\;Li_{0.037})(Nb_{0.883}\;Sb_{0.08}\;Ta_{0.037})O_3$ + $0.01(Sr_{0.95}Ca_{0.05})TiO_3$ + $0.3\;wt%\;Bi_2O_3\;+\;0.3\;wt%\;Fe_2O_3\;+\;0.3\;wt%\;CuO$ (abbreviated as NKN-SCT) ceramics with different sintering times, using the ordinary solid-state reaction method. The effect of sintering time on the microstructure and piezoelectric properties was investigated. The ceramics with the sintering time of 7 h have the optimum values of the piezoelectric constant ($d_{33}$), piezoelectric voltage constant ($g_{33}$), planar piezoelectric coupling coefficient (kp), mechanical quality factor (Qm), and dielectric constant (${\varepsilon}r$): $d_{33}=314[pC/N]$, $g_{33}=20.07[10^{-3}mV/N]$, kp = 0.442, Qm = 93, ${\varepsilon}r=1,768$, all being suitable for a piezoelectric energy-harvesting device.

상용 7xxx Series Al 합금계 혼합분말의 소결 특성 (A study on Sintering Characteristics of Commercial 7xxx Series Al Alloy Powders)

  • 공민석;배이태;민경호;;장시영;김영도
    • 한국분말재료학회지
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    • 제11권1호
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    • pp.69-73
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    • 2004
  • The sintering characteristics of commercial 7xxx series Al-Zn-Mg-Cu alloy have been investigated. Sintering system of this blended elemental powder has aspects of both transient and supersolidus liquid phase sintering. Transient liquids occur when the constitution point during sintering lies in a solid phase region but where the sintering temperature is greater than either the melting point of one of the constituent or a eutectic temperature. Supersolidus liquid phase sintering occurs when a preblended powder is heated to a temperature between the solidus and liquids. However, these reaction were restrained their inter diffusion due to the appearance of the oxide film. Thus, 7xxx series Al alloy is extremely sensitive to process variables, including particle size, holding time and sintering temperature. Therefore, above phenomenons were observed formation and behaviour of the liquid by using SEM and DSC.

탄화붕소 소결 거동 연구를 위한 율속제어소결의 적용 (Application of rate-controlled sintering into the study of sintering behavior of boron carbide)

  • 이혁재
    • 한국결정성장학회지
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    • 제25권1호
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    • pp.6-12
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    • 2015
  • 율속제어소결은 소결 공정 중 실시간으로 측정되는 시편의 팽창/수축거동을 이용해 일정한 수축거동을 하도록 로의 파워를 조정하는 소결방법으로, 온도를 조절하기 위해 로의 파워를 제어하는 일반적인 소결에 비해 시편의 소결 과정을 세밀히 제어할 수 있으며, 특히 소결공정의 최적화를 이룰 수 있는 장점이 있다. 본 연구에서는 탄화붕소의 소결에 율속 제어소결을 적용해 각 공정변수의 조절에 따른 소결온도 및 입자성장의 변화를 조사하여 그 상관관계를 규명하고 이를 기존의 이론에 맞추어 해석함으로써 율속제어소결을 어떻게 소결공정 최적화에 이용할 수 있는지 그 가능성을 알아보았으며 이를 통해 향후 미지 소재의 소결공정에 율속제어공정을 어떻게 적용할 수 있는지 고찰해 보았다.

Y2O3 함량과 소결조건에 따른 상압소결 AlN 세라믹스의 열전도도 고찰 (Observation of Thermal Conductivity of Pressureless Sintered AlN Ceramics under Control of Y2O3 Content and Sintering Condition)

  • 나상문;고신일;이상진
    • 한국세라믹학회지
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    • 제48권5호
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    • pp.368-372
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    • 2011
  • Aluminum nitride (AlN) has excellent thermal conductivity, whereas it has some disadvantage such as low sinterability. In this study, the effects of sintering additive content and sintering condition on thermal conductivity of pressureless sintered AlN ceramics were examined on the variables of 1~3 wt% sintering additive ($Y_2O_3$) content at $1900^{\circ}C$ in $N_2$ atmosphere with holding time of 2~10 h. All AlN specimens showed higher thermal conductivity as the $Y_2O_3$ content and holding time increase. The formation of secondary phases (yttrium aluminates) by reaction of $Y_2O_3$ and $Al_2O_3$ from AlN surface promoted the thermal conductivity of AlN specimens, because the secondary phases could reduce the oxygen contents in AlN lattice. Also, thermal conductivity was increased by long sintering time because of the uniform distribution and the elimination of the secondary phases at the grain boundary by the evaporation effect during long holding time. A carbothermal reduction reaction was also affected on the thermal conductivity. The thermal conductivity of AlN specimens sintered at $1900^{\circ}C$ for 10 h showed 130~200W/mK according to the content of sintering additive.

BaTiO$_3$ 세라믹의 마이크로파 소성 및 전기적 특성 (Microwave Sintering Behavior and Electrical Properties of BaTiO$_3$ Ceramics)

  • 배강;김호기
    • 한국세라믹학회지
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    • 제35권11호
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    • pp.1203-1211
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    • 1998
  • 적외선 광온도계(IR optical thermometer)와 PID 온도조절기에 의해 소성온도와 시간을 정밀하게 조절할 수 있는 마이크로파 소성장치를 사용하여 BaTiO3 시편을 소성하였다. 또한 마이크로파 소성중에 광섬유 온도계(optical fiber thermoneter)로 시편의 내부온도를 측정하여 같은 조건에서의 일반소성에 의한 시편과 소성특성을 비교한 결과, 소성시간에 따른 빠른 입성장속도과 큰 결정립경을 가졌으며, 온도에 따른 유전성질의 변화는 20~16$0^{\circ}C$의 측정범위에서 같은 경향을 보였다.

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Gel-Casting 및 마이크로파 기상반응소결에 의한 질화규소 세라믹 제조에 대한 연구(II) : 마이크로파에 의한 실리콘의 질화반응 및 질화규소의 소결 (Fabrication of Silicon Nitride Ceramics by Gel-Casting and Microwave Gas Phase Reaction Sintering(II) : Microwave Nitridation of Silicon and Microwave Sintering of Silicon Nitride)

  • 배강;우상국;한인섭;서두원
    • 한국세라믹학회지
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    • 제48권5호
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    • pp.354-359
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    • 2011
  • Silicon nitride ceramics were prepared by microwave gas phase reaction sintering. By this method higher density specimens were obtained for short time and at low temperature, compared than ones by conventional pressureless sintering, even though sintering behaviors showed same trend, the relative density of sintered body inverse-exponentially increases with sintering temperature and/or holding time. And grain size of ${\beta}$-phase of the microwave sintered body is bigger than one of the conventional pressureless sintered one. Also they showed good bending strengths and thermal shock resistances.

$MgO-CaMgSiO_4$ 계 액상소결중의 고립기공거동 (Behavior of Isolated Pores during Liquid Phase Sintering of $MgO-CaMgSiO_4$ System)

  • 송병무;김정주;김도연
    • 한국세라믹학회지
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    • 제22권3호
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    • pp.7-12
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    • 1985
  • A theoretical model describing the behavior of isolated pores during liquid phase sintering was developed and the experimental results obtained by the $80MgO-CaMgSiO_4$ specimens were given. Most of isolated pores once formed in the interior of specimen were not eliminated because the pressure of trapped non-diffusable gas in the pore like $N_2$ increases very rapidly with pore volume contraction. As sint-ering time increase it was observed that the number of pores decreases whereas the average size of pore increases. This phenomenon was interpreted in terms of the MgO growth during sintering which results in the coalescence of isolated pores. The increase of pore size resulting from pore coalescence was attributed to the main cause of the overfiring phenomena ; the higher sintering temperature or a long time sintering leads to a decrease in density.

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Spark plasma sintering에 의한 Ti-6Al-4V 합금분말의 성형성 (Consolidation Behavior of Ti-6Al-4V Powder by Spark Plasma Sintering)

  • 김재호;이진규;김택수
    • 한국분말재료학회지
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    • 제14권1호
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    • pp.32-37
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    • 2007
  • Using spark plasma sintering process (SPS), Ti-6Al-4V alloy powders were successfully consolidated without any contamination happened due to reaction between the alloy powders and graphite mold. Variation of microstructure and mechanical properties were investigated as a function of SPS temperature and time. Compared with hot isostatic pressing (HIP), the sintering time and temperature could be lowered to be 10 min. and $900^{\circ}C$, respectively. At the SPS condition, UTS and elongation were about 890 MPa and 24%, respectively. Considering the density of 98.5% and elongation of 24%, further improving the tensile strength would obtain by increasing the SPS pressure.