• 제목/요약/키워드: Sintering process condition

검색결과 118건 처리시간 0.028초

동계 소결마찰재의 소결조건에 따른 마찰특성 고찰 (The Effect of Sintering Condition On Tribological Behavior in the Cu-Base Sintered Friction Materials)

  • 김상호;김기열;정진현;이범주;정동윤
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1997년도 제25회 춘계학술대회
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    • pp.53-61
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    • 1997
  • The effect of sintering condition on tribological behavior in the Cu-base sintered friction materials was studied through pin-on-disk type wear tester. Especially, the experiment was focused on making a comparative study between presstwed sintering and pressureless sintering. Pressureless sintering process showes more stable friction coefficient and lower wear rate than pressure sintering process. This result is related to pore size and density of pore in the sintered materials.

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분위기 소결공정에 의한 ZnO 바리스터의 열화기구 연구 (The Study of Degradation Mechanism as ZnO Varistor with The Ambient Sintering-Process)

  • 소순진;김영진;최운식;박춘배
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1999년도 추계학술대회 논문집
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    • pp.117-120
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    • 1999
  • The relationship between the DC degradation characteristics of the ZnO varistor and the ambient sintering-process is investigated in this study. ZnO varistors made of Matsuoka's composition were fabricated by standard ceramic techniques. The ambient sintering-process is performed at the extraordinary electrical-furnace which is equipped with the vacuum system. The Gas of sintering process was oxygen, nitrogen, argon, air respectively. The microstructure of ZnO varistors be made use of SEM equipment. The condition of DC degradation tests were conducted at $115\pm2^{\circ}C$ for periods up to 13 h. Current-voltage analysis is used to determine nonlinear coefficients($\alpha$). Resistance-frequency and capacitance-frequency analysis are accomplished to the understanding of electrical properties as DC degradation test. From above analysis, it is found that the ZnO varistor sintered in oxygen atmosphere showed superior properties at the DC degradation test.

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종자 입정을 이용한 저전압용 ZnO 바리스터의 제조 (Fabrication of Low Voltage ZnO Varistor by Seed Grain Method)

  • 강을손;성건용;김종희
    • 한국세라믹학회지
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    • 제27권4호
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    • pp.473-480
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    • 1990
  • Low-voltage ZnO-based varistors were made by seed grain method at various sintering conditions. Their microstructure and electrical properties were investigated and comlpared with those of the ZnO varistors made by a conventional method at the same sintering condition. During the sintering process, the added seed ZnO grain rapidly grew to be a gaint grain(above 500$\mu\textrm{m}$) provinding easy current path. Therefore the breakdown voltage was lowered as much as the order of 1/10-1/5 in comparison to that of the varistor made by a conventional method. But the grain size of the giant ZnO was little influenced by sintering condition, so the breakdown voltate was also little influenced. The weight loss was decreased by the addition of the seed grain, because the giant grain decreased the evaporation area. Therefore the nonobmic property of the specimen made by seed grain method was little influencedby sintering condition. In this research the low-voltage varistor made by seed grain method showed the least leakage current when sintered at 1150$^{\circ}C$ for zero hour.

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유기바인더를 이용한 통기성 금형제작에 관한 연구 (A study on porous metal mold using organic binder)

  • 김경래;정성일;임용관;정해도;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.1026-1029
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    • 2002
  • Outlet of gas has been a big problem in deforming rubber or plastic in pressing mold. Air vent has been used to solve the problem, but it has weak points such as the increased cost, the increased number of process, and vent marks on the surface of a produce. In this study, the sintering method is used for making porous metal mold. Porous metal mold has many open pores, which are very small. When Porous metal mold is used for pressing mold, all process would be made short, produce cost would be down, and it would not leave vent marks on the surface of a produce. Porosity varies from sintering and pressing conditions, which are the pressure of compacting powder, the length of sintering time, sintering temperature and sintering atmosphere etc. This study will find optimized sintering temperature condition for the Porous metal mold.

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통기성 금형의 쾌속제작에 관한 연구 (A Study of Rapid Tooling of Porous Metal Mold)

  • 김경래;정성일;정해도;이석우;최헌종;박영진;박장식
    • 한국정밀공학회지
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    • 제20권1호
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    • pp.91-98
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    • 2003
  • Removal of gas in a mold has been a big problem in pressing mold or in injection mold. Air vent has been used to solve the problem, but it has weak points such as the increased cost, the increased number of process, and vent marks on the surface of a product. In this study, the sintering method and rapid tooling method are used for making porous metal mold. Porous metal mold has many open pores, which are very small. When porous metal mold is used for pressing mold or injection mold, all process would be made short, produce cost would be down, and vent marks would be not leaved on the surface of a product. Characteristic of porous material varies from sintering conditions, which are the length of sintering time, sintering temperature and sintering atmosphere etc. This study will find optimized sintering condition for the porous metal mold.

세라믹 형을 이용한 통기성 금형제작 (Rapid Tooling of Porous Metal Mold using Ceramic Mold)

  • 김경래;정성일;정해도;이석우;최헌종;박영진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.308-311
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    • 2002
  • Removal of gas in a mold has been a big problem in pressing mold or in injection mold. Air vent has been used to solve the problem, but it has weak points such as the Increased cost, the increased number of process. and vent marks on the surface of a product. In this study, the sintering method and rapid tooling method are used for making porous metal mold. Porous metal mold has many open pores, which are very small. When porous metal mold is used for pressing mold or injection mold, all process would be made short, produce cost would be down, and vent marks would be not leaved on the surface of a product. Characteristic of Porous material varies from sintering conditions, which are the length of sintering time, sintering temperature and sintering atmosphere etc. This study will find optimized sintering condition for the porous metal mold.

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고온 수전해 전해질 막의 제막조건에 따른 미세구조 분석 (Microstructure Analysis with Preparation Condition of Electrolyte Membrane for High Temperature Electrolysis)

  • 최호상;손효석;황갑진;배기광
    • 한국수소및신에너지학회논문집
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    • 제17권2호
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    • pp.141-148
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    • 2006
  • This study was carried out to analyze the microstructure characteristics of electrolyte membrane through XRD, SEM and AC impedance measurement for using in high temperature steam electrolysis(HTE). It was investigated that thermal stability and electric characteristics by sintering condition using dry and wet process, and confirmed growth of particle and density change by sintering temperature. The sintering temperature and behavior had an effect on the relative density of the ceramic and the average grain size. The more amount of dispersant in organic compound increase, the more the density increased. But the binder was shown opposite phenomenon. It was analyzed that electrolyte resistance and electrical characteristics using AC impedance. The electrical properties of YSZ grain boundary changed with the sintering temperature.

LTCC 공정 중 적층 및 소결이 유전율과 회로 형상에 미치는 영향 (Influence of laminating and sintering condition on permittivity and shrinkage during LTCC process)

  • 정명식;황상현;정형욱;임성한;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.67-70
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    • 2007
  • LTCC (Low Temperature Co-fired Ceramic) has been emerged as a promising technology in packaging industry. In this technology the lamination and the sintering process are very important because they change the permittivity of ceramics and the dimension of metal pattern which have influences on electric property. In this paper we studied on influence of the permittivity and the dimension change by lamination pressure and sintering temperature of LTCC process. As a results, permittivity increase along with increasing of lamination pressure and sintering temperature.

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The Development of Aluminum Alloy Piston for Two-Stroke Cycle Engine by Powder Forging

  • Park, Chul-Woo
    • 한국생산제조학회지
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    • 제22권1호
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    • pp.173-177
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    • 2013
  • The purpose of this paper is to investigate the influences on mechanical properties of two-stroke cycle motor pistons manufactured by casting, conventional forging and powder forging, through the comparison of characteristics, merits and disadvantages of each forming technology. For each forming technology, the optimal process parameters were determined through the experiments for several conditions, and microstructure, hardness, tensile strength and elongation of pistons are compared and analyzed. In conventional forging process, material temperature was $460^{\circ}C$ and the die temperature was $210^{\circ}C$ for the Al 4032. The optimal condition was found as solution treatment under $520^{\circ}C$ for 5 hours, quenching with $23^{\circ}C$ water, and aging under $190^{\circ}C$ for 5 hours. In powder forging process, the proper composition of material was determined and optimal sintering conditions were examined. From the experiment, 1.5% of Si contents on the total weight, $580^{\circ}C$ of sintering temperature, and 25 minutes of sintering time were determined as the optimal process condition. For the optimal condition, the pistons had 76.4~78.3 [HRB] of hardness, and 500 [MPa] of tensile strength after T6 heat treatment.

소결조건 및 조성이 Fe-Si-P 소결제의 자기특성에 미치는 영향 (Effects of Sintering Condition and composition on the Magnetic Properties of Sintered Fe-Si-P)

  • 송재성;김기욱
    • 대한전기학회논문지
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    • 제40권7호
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    • pp.684-689
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    • 1991
  • Magnetic properties of sintered Fe-Si-P alloys have been investigated as a function of sintering condition and composition. Sintering was carried in the temperature range from 1100ø C to 1400ø C in vacuum. As the sintering temperature increases, the magnetic properties of specimens were improved mainly due to the easy movement of domain wall because large pores and large grains were formed during the sintering process at high temperature. When sintered at 1400ø C, Fe-2w/o Si-0.5w/o P compact had the best mgnetic properties, but more phosphorus addition degraded magnetic properties. It appears that the degradation was caused by the formation of non-magnetic compounds such as Si P, Fe3P in the compacts with high phosphorus contents.