• 에너지공학
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• 제19권3호
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• pp.163-170
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• 2010

소결버너를 이용한 표면점화는 제철공정에서 철광석의 소결을 위한 중요한 공정 중 하나이다. 본 연구에서는 듀얼 타입 소결 버너의 연소 특성을 분석하기 위하여 실험실적 규모의 실험과 전산 해석을 수행하였다. 라디칼 측정을 통해 연소특성을 파악하였으며, 열전대를 이용한 실험과 전산 해석 결과를 검증하였다. 검증된 전산 해석 모델을 바탕으로 싱글타입 소결 버너와 듀얼 타입 소결버너의 연소를 비교하였으며, 노즐 간격과 각도가 연소에 미치는 영향을 분석하기 위하여 3가지 노즐 간격 및 4개의 노즐 각도에 대한 전산해석을 수행하였다. 듀얼 타입이 싱글 타입 소결 버너보다 넓고 균일한 화염 폭을 형성함을 확인하였으며, 45도 비대칭 노즐 간격이 소결 베드 표면 점화를 위한 최적의 화염 폭을 형성함을 확인할 수 있었다.

• 시멘트
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• 통권53호
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• pp.73-82
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• 1973

IHI has succeeded in developing a new cement sintering process, named ''SF'' process, with the cooperration of Chichibu Cement Co., Ltd. According to this process, in which a specially designed furnace with burner called '' Flash Furnace '' is installed b

• 한국에너지공학회:학술대회논문집
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• 한국에너지공학회 2010년도 춘계학술 발표회
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• pp.64-64
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• 2010

• 대한기계학회논문집B
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• 제23권11호
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• pp.1379-1389
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• 1999

A new technique for control of size and shape of flame-made particles is Introduced. The characteristic sintering time can be controlled Independently of collision time by heating the particles with irradiation of laser because the sintering time strongly depends on temperature. A coflow oxy-hydrogen diffusion flame burner was used for $SiCl_4$ conversion to silica particle. Nanometer sized aggregates irradiated by a high power CW $CO_2$ laser beam were rapidly heated up to high temperatures and then were sintered to approach volume-equivalent spheres. The sphere collides much slower than the aggregate, which results in reduction of sizes of particles maintaining spherical shape. Light scattering of Ar ion laser and TEM observation using a local sampling device were used to confirm the above effects. When the $CO_2$ laser was irradiated at low position from the burner surface, particle generation due to gas absorption of laser beam occurred and thus scattering intensity increased with $CO_2$ laser power. At high irradiation position, scattering intensity decreased with $CO_2$ laser power and TEM image showed a clear mark of evaporation and recondensation of particles for high $CO_2$ laser power. When the laser was irradiated between the above two positions where small aggregates exist, average size of spherical particles obviously decreased to 58% of those without $CO_2$ laser irradiation with the spherical shape. Even for increased carrier gas flow rate by a factor of three, TEM photograph also revealed considerable reduction of particle size.

• 대한기계학회논문집B
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• 제23권8호
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• pp.997-1009
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• 1999

Silica particle formation and growth process including chemical reaction, coagulation and sintering was studied in a counterflow diffusion flame burner. The counterflow geometry provides a one dimensional flow field, along the stagnation point streamline, which greatly simplifies interpretation of the particle growth characteristics. $SiCl_4$ has been used as the source of silicon in hydrogen/oxygen/argon flames. The temperature profiles obtained by calculation showed a good agreement with experiment data. Using one and two dimensional sectional method, aerosol dynamics equation in a flame was solved, and these two results were compared. The two dimensional section method can consider sintering effect and growth of primary particle during synthesis, thus it showed evolution of morphology of non-spherical particles (aggregates) using surface fractal dimension. The effects of flame temperature and chemical loading on particle dynamics were studied. Geometric mean diameter based on surface area and total number concentration followed the trend of experiment results, especially, the change of diameters showed the sintering effect in high temperature environment.

• 에너지공학
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• 제23권4호
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• pp.130-140
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• 2014

공정효율 및 배기배출물 개선을 위해 로터리 킬른 버너 개발에 대한 연구는 지속적으로 이루어져 왔다. 본 연구에서는 COG(Coke Oven Gas)를 연료로 사용하는 철광석 소결용 로터리 킬른의 다공노즐버너 개발을 위해 일차공기 노즐 직경, 버너 당량비, 버너 중앙노즐과 주위노즐의 당량비 변화에 따른 화염 및 배기배출 특성에 대한 수치해석 연구를 수행하였다. 일차공기 노즐 직경이 증가함에 따라 각 동일 당량비에서 화염길이는 길어지고 $NO_x$ 배출도 증가하였으며, 버너 당량비가 증가함에 따라 화염길이와 $NO_x$ 배출이 증가하는 결과를 보였다. 버너 중앙노즐의 당량비 변화에 따라 $NO_x$ 배출에는 차이를 보였으며, 화염길이 및 킬른 내부 온도에는 큰 차이가 없었다. 본 연구를 통해 $D_2/D_1$가 1.33, 버너 당량비가 1.25이고 버너 중앙 노즐이 Rich인 조건이 킬른 내부 온도분포 및 $NO_x$ 배출량 기준을 만족하는 적절한 설계조건임을 제시하였다.

• 융복합기술연구소 논문집
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• 제6권2호
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• pp.35-40
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• 2016

Ignitor tip is a component of burner to start the burning process in power plant. This is used to ignite the coal to a constant operating state by fuel mixed with air and kerosene. This component is composed of three components so that air and kerosene are mixed in the proper ratio and injected uniformly. Because the parts with the designed shape are manufactured in the machining process, they have to be made of three parts. These parts are designed to have various functions in each part. The mixing part mixes the supplied air and kerosene through the six holes and sends it to the injecting part at the proper ratio. The inject part injects mixed fuel, which is led to have a constant rotational direction in the connecting part, to the burner. And the connecting plate that the mixed fuel could rotate and spray is assembled so that the flame can be injected uniformly. But this part causes problems that are worn by vibration and rotation because it is mechanically assembled between the mixing part and the inject part. In this study, 3D printing method is used to integrate a connecting plate and an inject part to solve this wear problem. The 3D printing method could make this integrated part because the process is carried out layer by layer using a metal powder material. The part manufactured by 3D printing process should perform the post process such as support removal and surface treatment. However, while performing the 3D printing process, the material properties of the metal powders are changed by the laser sintering process. This change in material properties makes the post process difficult. In consideration of these variables, we have studied the optimization of manufacturing process using 3D printing method.