• Title/Summary/Keyword: Sintering behavior

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Wear Behavior of Silicon Nitride Depending on Gas Pressure Sintering Conditions

  • Kim, Sung-Ho;Lee, Soo-Wohn;Park, Yong-Kap
    • The Korean Journal of Ceramics
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    • v.6 no.3
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    • pp.193-200
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    • 2000
  • Si$_3$N$_4$powder with 2 wt% $Al_2$O$_3$and 6 wt% $Y_2$O$_3$additives was sintered by the gas pressure sintering (GPS) technique. The unlubricated wear behavior depending on sintering conditions such as sintering temperature, pressure, and sintering time was investigated. When the sintering temperature and time increased, the larger elongated grains were formed and the microstructural heterogeneity increased. When sintering pressure increased, grain growth, however, was impeded. Also, the wear properties depended on microstructure and friction coefficient were related to grain size. Based on the experimental results, the wear properties were associated with initial friction coefficients as well as mechanical properties including fracture toughness and flexural strength.

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Compaction and Sintering Behavior of $Al_2O_3$-modified Ziroconium Titanate $(ZrTiO_4)$

  • Chun, Myoung-Pyo;Geun, Hur;Myoung, Seung-Jae;Cho, Jung-Ho;Kim, Byung-Ik
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.822-823
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    • 2006
  • The compaction and sintering behavior of zirconium titanate $(ZrTiO_4)$ was investigated by means of the measurement of sintering density and shrinkage, and the observation of microstructure. With increasing the content of $Al_2O_3$ additive, $Al_2O_3$-modified zirconium titanate samples fired at $1300^{\circ}C$ showed the anisotropic shrinkage behavior that the upper region of sintered body has higher sintering shrinkage than the low region. This difference of sintering shrinkage decreased with increasing firing temperature from 1300 to $1400^{\circ}C$. The SEM micrographs of powder compation show that the anisotropic shrinkage behavior is related with non-uniform density in a uniaxial compaction.

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Sintering Behavior of Fe Nanopowder Agglomerates Prepared by Pressureless Compaction (비가압 성형한 Fe 나노분말응집체의 소결거동)

  • You, Woo-Kyung;Jung, Sung-Soo;Lee, Jai-Sung
    • Journal of Powder Materials
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    • v.15 no.4
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    • pp.271-278
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    • 2008
  • Sintering behavior of iron nanopowder agglomerate compact prepared by slurry compaction method was investigated. The Fe nanopowder agglomerates were prepared by hydrogen reduction of spray dried agglomerates of ball-milled $Fe_2O_3$ nanopowder at various reduction temperatures of $450^{\circ}C$, $500^{\circ}C$ and $550^{\circ}C$, respectively. It was found that the Fe nanopowder agglomerates produced at higher reduction temperature have a higher green density compact which consists of more densified nanopowder agglomerates with coarsed nanopowders. The sintering behavior of the Fe nanopowder agglomerates strongly depended on the powder packing density in the compact and microstructure of the agglomerated nanopowder. It was discussed in terms of two sintering factors affecting the entire densification process of the compact.

Effect of B$_2$O$_3$ Addition on the Sintering Behavior Dielectric and Ferroelectric Properties of $Ba_{0.7}$Sr$_{0.3}$TiO$_3$Ceramics (저온 액상 소결제 B$_2$O$_3$ 첨가에 의한 $Ba_{0.7}$Sr$_{0.3}$TiO$_3$ 세라믹스의 소결거동 및 유전 강유전 특성변화)

  • 임성민;홍석민;박홍진;김옥경
    • Journal of the Korean Ceramic Society
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    • v.36 no.7
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    • pp.767-772
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    • 1999
  • The effect of B2O3 addition on the sintering behavior dielectric and ferroelectric properties of Ba0.7Sr0.3TiO3 ceramics were investigated. The sample with 0.5wt% B2O3 was sintered under 115$0^{\circ}C$. The dielectric and ferroelectric properties of BST with 0.5wt% B2O3 was as good as BST without B2O3 sintered at 135$0^{\circ}C$ and its dielectric loss was even better When B2O3 was added over 1.0wt% the overdoped B2O3 remained in the specimens and formed a second phase which degraded the sintering behaivor dielectric properties of BST.

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The Preparation of Seeded Alumina from Alkoxide: (II) Sintering (알콕사이드로부터 Seed가 첨가된 알루미나의 제조: (II) 소결특성)

  • 김창은;임광일;이해욱
    • Journal of the Korean Ceramic Society
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    • v.29 no.6
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    • pp.480-488
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    • 1992
  • The sintering behaviors of seeded alumina from alkoxide were studied. Room temp. desiccated powder exhibited better sintering behavior due to its packing ability and powder activity. $\alpha$-Al2O3 2wt% seeded compacts sintered with 97.5%TD, 1~3${\mu}{\textrm}{m}$ diameters at 140$0^{\circ}C$, 2hrs. Fe-nitrate doped compacts resulted in enhanced initial sintering behavior due to ionic effects of Fe3+ but failed to refined microstructure.

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A sintering Behavior of Glass/Ceramic Composite used as substrate in High Frequency Range (고주파대역에서 기판으로 쓰이는 Glass/Ceramics Composite의 소결거동)

  • 이찬주;김형준;최성철
    • Journal of the Korean Ceramic Society
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    • v.37 no.4
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    • pp.302-307
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    • 2000
  • The objective of this study was to investigate the sintering behavior, crystallization characteristic of glass-ceramic and optimal sintering condition on the glass/ceramic composite for fabricating substrate of LTCC. Glass/ceramic composite was made from alumina powder and glass frit, which was composed of SiO2-TiO2-RO-PbO/(R: Ba, Sr, Ca), and was sintered for 0, 30, 60minutes in the temperature range from 700$^{\circ}C$ to 1000$^{\circ}C$. Properties of frit and glass/ceramic compsoite were analyzed by DTA, XRD, SEM and Network Analyzer and so on. Main sintering mechanism was densification occurred above 730$^{\circ}C$ by viscous flow and crystallization starting about 780$^{\circ}C$ affected sintering also. So viscous flow was affected by sintering temperature, duration time, and creation of crystallization phase etc. From this study, it was possible to fabricate glass/ceramic composite by changing sintering temperature and duration time.

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Densification Behavior of $BaTiO_3$ Ceramics with Grain Growth ($BaTiO_3$ 요업체에서 입성장에 따른 치밀화 거동)

  • 이태헌;김정주;김남경;조상희
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.51-56
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    • 1995
  • Variation of sintered density of BaTiO3 powder calcined at 120$0^{\circ}C$ and 135$0^{\circ}C$ was investigated with respect to the grain growth behavior. It was found that BaTiO3 powder, which was calcined at 120$0^{\circ}C$, showed abnormal grain growth behavior during sintering process. At initial stage of sintering process, the densification rate of specimen was accelerated with rapid grain growth caused by the abnormal grain growth. But with the increase of sintering time, abnormally grown grain met each other and the density of specimen decreased drastically due to coalescence of pores located in triple junction. On the contrary, BaTiO3 powder calcined at 135$0^{\circ}C$ showed normal grain growth behavior and gradually densified with the increase of sintering time.

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Sintering behavior and mechanical properties of zirconia compacts fabricated by uniaxial press forming

  • Oh, Gye-Jeong;Yun, Kwi-Dug;Lee, Kwang-Min;Lim, Hyun-Pil;Park, Sang-Won
    • The Journal of Advanced Prosthodontics
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    • v.2 no.3
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    • pp.81-87
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    • 2010
  • PURPOSE. The purpose of this study was to compare the linear sintering behavior of presintered zirconia blocks of various densities. The mechanical properties of the resulting sintered zirconia blocks were then analyzed. MATERIALS AND METHODS. Three experimental groups of dental zirconia blocks, with a different presintering density each, were designed in the present study. Kavo $Everest^{(R)}$ ZS blanks (Kavo, Biberach, Germany) were used as a control group. The experimental group blocks were fabricated from commercial yttria-stabilized tetragonal zirconia powder (KZ-3YF (SD) Type A, KCM. Corporation, Nagoya, Japan). The biaxial flexural strengths, microhardnesses, and microstructures of the sintered blocks were then investigated. The linear sintering shrinkages of blocks were calculated and compared. RESULTS. Despite their different presintered densities, the sintered blocks of the control and experimental groups showed similar mechanical properties. However, the sintered block had different linear sintering shrinkage rate depending on the density of the presintered block. As the density of the presintered block increased, the linear sintering shrinkage decreased. In the experimental blocks, the three sectioned pieces of each block showed the different linear shrinkage depending on the area. The tops of the experimental blocks showed the lowest linear sintering shrinkage, whereas the bottoms of the experimental blocks showed the highest linear sintering shrinkage. CONCLUSION. Within the limitations of this study, the density difference of the presintered zirconia block did not affect the mechanical properties of the sintered zirconia block, but affected the linear sintering shrinkage of the zirconia block.

A Study on Zirconia/Metal Functionally Gradient Materials by Sintering Method (III) (소결법에 의한 $ZrO_2/Metal$계 경사기능재료에 관한 연구(III))

  • 정연길;최성철;박철원
    • Journal of the Korean Ceramic Society
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    • v.32 no.12
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    • pp.1337-1348
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    • 1995
  • TZP/SUS- and ZT/SUS-functionally gradient materials (FGM) were fabricated by pressureless sintering in Ar-atmosphere. The sintering defects such as warping, frustrum formation, splitting and cracking which originated from shrinkage and sintering behaviors of metal and ceramics different from each other could be controlled by the adjustment with respect to the particle size and phase type of zirconia. The residual stresses generated on the metal and ceramic regions in FGM were characterized with X-ray diffraction method, and relaxed as the thickness and number of compositional gradient layer were increased. The residual stress states in TZP/SUS-FGM have irregular patterns by means of the different sintering behavior and cracking at ceramic-monolith. While in ZT/SUS-FGM, compressive stress is induced on ceramic-monolith by the volume expansion of monoclinic ZrO2 at phase transformation. Also, compressive stress is induced on metal-monolith by the constraint of warping which may be created to the metal direction by the difference of coefficient of thermal expansions. As a consequence, it has been verified that the residual stress generated on FGM is dominantly influenced by the thickness and number of compositional gradient layer, and the sintering defects and residual stress can be controlled by the constraint of the difference of shrinkage and sintering behaviors of each component.

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Influence of the Internal Current on the Sintering Behavior of ZnO Ceramics Sintered by PCS Method

  • Misawa, Tatsuya;Shikatani, Noboru;Kawakami, Yuji;Enjoji, Takashi;Ohtsu, Yasunori;Fujita, Hiroharu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.538-539
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    • 2006
  • The influence of the internal current for the ZnO ceramics on the sintering behavior by pulse current sintering (PCS) method was investigated. To clear the dependence of inner current on the sintering behavior of ZnO ceramics, direct measurement of electric resistance of ZnO specimen under sintering by SPS device was carried out. It was observed that electric resistance of specimen decreases with increase in the temperature. The electric resistance begins to decrease from the low temperature of $200^{\circ}C$. The internal structure of sintered ZnO ceramics changed by the control of the internal current in the specimen using $Al_2O_3$ plate.

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