• Title/Summary/Keyword: Sintered density

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Fabrication of Low-Shrinkage Reaction-Bonded Alumina Ceramics (저수축 반응소결 알루미나 세라믹스의 제조)

  • 박정현;이현권;정경원;염강섭
    • Journal of the Korean Ceramic Society
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    • v.29 no.6
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    • pp.419-430
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    • 1992
  • Fabrication possibility of low-shrinkage alumina without oxidation and wetting agent was presented on the basis of observation about oxidation behavior, microstructure and physical characteristics of such reaction agents free Al2O3-Al system. The composition less than Al 10w/o where Al can act as a sintering agent for Al2O3 was excluded. Under the condition of present experiments oxidation of Al2O3-Al system was dependent not on holding time but mainly on oxidation temperature. In thes case of Al powder not comminuted effectively during powder mixing of Al2O3-Al, columnar structure which would act as a hindrance to the densification during sintering developed more during oxidation with higher Al contents, and which made the fabrication of low-shrinkage Al2O3 ceramics impossible. If Al powder was comminuted effectively due to co-mixed Al2O3 characteristics, densification was improved because of no columnar structure and made the fabrication of sintered body with -2.7% dimensional change and 81% relative density possible. As a result, it is possible to fabricate dense low-shrinkage Al2O3 ceramics without oxidation and wetting agent under conditions such as smaller particle size of Al, Al contents below 50v/o, higher green density of Al2O3-Al compact and the use of Al2O3 powder used for high-density ceramics.

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Synthesis of Sr-Ferrite by a Molten Salt Flux and Its Magnetic Properties (염을 이용한 Sr 페라이트의 분말합성과 그의 자성특성)

  • Kim, Jung-Sik;Kim, Si-Dong
    • Journal of the Korean Ceramic Society
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    • v.42 no.10 s.281
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    • pp.672-677
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    • 2005
  • In this study we prepared the Sr-ferrite powders and magnet by a molten salt method using the (NaCl+KCl) salt mixture. Starting materials of $Fe_{2}$$O_{3}$ and Sr$Co_{3}$ were mixed as the molar ratio of 5.70:1, and 0.08 mol$ \% $ $Al_{2}$$O_{3}$, 0.10 mo1$ \% $ Si$O_{2}$ and 0.12 mo1$ \% $ CaO were added as additives. Sr-ferrite powders synthesized at the reaction temperatures of 800$\∼$1200$ ^{\circ}C $ showed the typical M-type hexagonal ferrite phase, and hexagonal plate-like morphology with uniform distribution of 1$\∼$3 $\mu$m particle size. The bulk density of the sintered Sr-ferrite magnet prepared with powders by the molten salt method showed the maximum density of 4.82 g/$cm^{3}$ at the sintering temperature of 1200$^{\circ}C $. The maxima of remanent flux density (Br, 45 emu/g) and coercive force (iHc, 3.75 kOe) occurred at the sintering temperatures of 1150$ ^{\circ}C$ and 1200$^{\circ}C $.

Change in Photoluminescence of Porous Silicon with Processing Condition and Heat Treatment (다공성 실리콘의 제작조건과 열처리에 따른 Photoluminescence 변화)

  • 서영제;최두진;박홍이;이덕희
    • Journal of the Korean Ceramic Society
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    • v.33 no.10
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    • pp.1170-1176
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    • 1996
  • Porous silicon was prepared by anodic reaction. The process was controlled by current density and etching time an the thickness change and the room temperature PL was measured. The thickness of porous silicon was increased with etching time and was decreased after critical time. It was the same as increasing current density. It needed only 15 sec to electropolish the surface of porous silicon above current density 70 mA/cm2. We can understand that increasing etching time leads narrow size of Si column by porous silicon formation mechanism. And the sample with narrow Si column revealed PL blue shift. The specimens were heated in the range of 300-1000$^{\circ}C$ in order to see PL changes. The heat treatment was proceeded in H2 atmosphere vacuum system to avoid oxidation. The PL was disappeared above 600$^{\circ}C$. In high temperature some sintered Si columns were observed in SEM photography. There was no difference of -Hx bonds which was suggested as evidence of hydride compounds luminescence between 500$^{\circ}C$ and 600$^{\circ}C$. Thus it is concluded that quantum confinement is major factor of PL of porous silicon.

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Densification and Dielectric Properties of Ba0.5Sr0.5TiO3-Glass Composites for LTCC Applications

  • Shin, Hyun-Ho;Byun, Tae-Hun;Yoon, Sang-Ok
    • Journal of the Korean Ceramic Society
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    • v.49 no.1
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    • pp.100-104
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    • 2012
  • Barium zincoborate (BZB) glass was added to $Ba_{0.5}Sr_{0.5}TiO_3$, and sintered at $875^{\circ}C$ for 2 h in air. When the BZB glass was added in quantities ranging from 15 to 20 wt%, the relative bulk density ranged from 93.1% to 94.2%, while the density decreased to roughly 81% thereafter up to 30 wt% glass addition. Quantitative XRD analysis showed that the $Ba_{0.5}Sr_{0.5}TiO_3$ filler was significantly dissolved into the BZB glass. However, no secondary phase was identified by XRD up to 30 wt% glass addition. The dielectric constant was about 130 to 140 at 1MHz up to 20 wt% BZB glass addition, while it decreased to about 60 thereafter, which may be ascribed to decreased density, partial dissolution of the $Ba_{0.5}Sr_{0.5}TiO_3$, and associated changes in the glass composition. The dielectric loss of the 20 wt% glass added specimen was 0.008.

Characteristics of Thermal Oxidation on Hot-Pressed Pure Yttria Ceramics (고온가압으로 소결한 고순도 이트리아 세라믹 소결체의 산화반응 특성)

  • Choi, Jinsam;Shin, Dong Woo;Bae, Won Tae
    • Journal of the Korean Ceramic Society
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    • v.50 no.3
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    • pp.180-185
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    • 2013
  • We investigated the characteristics of hot-pressed pure yttria ceramics, and annealed them in an oxidation atmosphere. Regardless of the heat treatment in the oxidation atmosphere, XRD analysis showed that all the samples had a $Y_2O_3$ phase without structural change. Even though the color variation of the hot-pressed $Y_2O_3$ ceramics was due to the sintering temperatures, the oxidation process turned the color of the $Y_2O_3$ ceramics into white. The color change during oxidation treatment appears to be related to oxygen defects. In addition, oxygen defects also affected the weight change and microstructure of the $Y_2O_3$ ceramics. The $Y_2O_3$ ceramic sintered at $1600^{\circ}C$ had a $5.03g/cm^3$ density, which is close to the theoretical density of $Y_2O_3$. As the sintering temperature increased, small homogeneous grains grew to large grains which affected the Vickers hardness. $Y_2O_3$ ceramics hot-pressed at $1600^{\circ}C$ and annealed at $1200^{\circ}C$ had a flexural strength of 140MPa.

Influence of Solid Loading on the Granulation of 3Y-TZP Powder by Two-Fluid Spray Drying

  • Jeong, Hyeongdo;Lee, Jong Kook
    • Journal of the Korean Ceramic Society
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    • v.55 no.4
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    • pp.337-343
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    • 2018
  • The influence of solid loading in the slurry composition on the morphology of 3Y-TZP granules fabricated by two-fluid spray drying was investigated for solid contents varying between 30 wt% and 50 wt%. The resulting 3Y-TZP granules showed a sphere-like shape with diameters of $40-70{\mu}m$. However, a donut-like shape and a few cracks were observed on the granule surfaces fabricated using the slurry with 50 wt% solid content. The green density after cold isostatic pressing at 200 MPa was $2.1-2.2g/cm^3$, and a homogeneous fracture surface was obtained by complete destruction of granules. After sintering at $1500^{\circ}C$ for 2 h, all specimens had relative densities of 96.2 - 98.3%. With increasing solid content, the relative density decreased from 98.3% to 96.2%, but the grain size increased from $0.3{\mu}m$ to $0.6{\mu}m$. Highly sinterable zirconia granule powder could be obtained by controlling the slurry composition.

Compaction and Sintering Behavior of $Al_2O_3$-modified Ziroconium Titanate $(ZrTiO_4)$

  • Chun, Myoung-Pyo;Geun, Hur;Myoung, Seung-Jae;Cho, Jung-Ho;Kim, Byung-Ik
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.822-823
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    • 2006
  • The compaction and sintering behavior of zirconium titanate $(ZrTiO_4)$ was investigated by means of the measurement of sintering density and shrinkage, and the observation of microstructure. With increasing the content of $Al_2O_3$ additive, $Al_2O_3$-modified zirconium titanate samples fired at $1300^{\circ}C$ showed the anisotropic shrinkage behavior that the upper region of sintered body has higher sintering shrinkage than the low region. This difference of sintering shrinkage decreased with increasing firing temperature from 1300 to $1400^{\circ}C$. The SEM micrographs of powder compation show that the anisotropic shrinkage behavior is related with non-uniform density in a uniaxial compaction.

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Screen Printed ZnBO Doped (Ba,Sr)TiO3 Thick Film Planner Capacitors (스크린 프린팅 기법으로 제작된 ZnBO 첨가 (Ba,Sr)TiO3 Planner Capacitor 특성 분석)

  • Moon, Sang-Ho;Koh, Jung-Hyuk
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.22 no.9
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    • pp.724-727
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    • 2009
  • We have fabricated (Ba,Sr)TiO3$TiO_3$ thick films doped with various amount of ZnBO dopants (1, 3, and 5 wt%) by screen printing method on the alumina substrates, which were sintered at the temperature below $1200^{\circ}C$. With increasing the amount of ZnBO dopants, the relative dielectric permittivity of ZnBO doped (Ba,Sr)$TiO_3$ was decreased, while loss tangent was increased. 1 wt% ZnBO doped (Ba,Sr)$TiO_3$ thick film has relative dielectric permittivity of 759 at 1 MHz, while 3 and 5 wt% of ZnBO doped (Ba,Sr)$TiO_3$ thick films have 624 and 554, respectively. By introducing ZnBO dopants to the (Ba,Sr)$TiO_3$ thick films, leakage current densities were decreased. The decreased leakage current with increasing ZnBO dopants can be explained by increased density and grain size of thick film on alumina substrate. We believe this decreased leakage current density probably come from the increased grain size and increased density.

Sintering Characteristics of Zircon Nanopowders Fabricated by High Energy Milling Process (고 에너지 밀링 공정으로 제조된 지르콘 나노분말의 소결특성에 관한 연구)

  • Lee, Ju Seong;Kang, Jong Bong
    • Korean Journal of Materials Research
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    • v.26 no.2
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    • pp.95-99
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    • 2016
  • In this study, 5 um sized $ZrSiO_4$ was ground to 1.9 um, 0.3 um, and 0.1 um sized powders by wet high energy milling process, and the sintering characteristics were observed. Pure $ZrSiO_4$ itself can-not be sintered to these levels of theoretical density, but it was possible to sinter $ZrSiO_4$ powder of nano-scale size of, -0.1 um to the theoretical density and to lower the sintering temperature for full density. Also, the decomposition of $ZrSiO_4$ with a size in the micron range resulted in the formation of monoclinic $ZrO_2$; however, in the nano sized range, the decomposition resulted in the tetragonal phase of $ZrO_2$. So, it was possible to improve the sintering characteristics of nano-sized $ZrSiO_4$ powders.

Characterization of artificial aggregates fabricated with direct sintering method (직화소성법으로 제조된 인공골재의 특성 분석)

  • Kim, Kang-Duk;Kang, Seun-Ggu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.1
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    • pp.34-40
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    • 2011
  • The bulk density, water absorption and microstructure of the artificial aggregates were controlled as a function of sintering temperature (1100 and $1200^{\circ}C$) and time (10~60 min) in the fabrication process of the artificial aggregates by the direct sintering process using dredged soil, the inorganic wastes. Also, the physical properties of the artificial aggregates fabricated according to the different sintering methods such as the direct sintering method used in this study and the increasing temperature sintering method used in the previous report, were compared and analysed. The bulk density of aggregates sintered at $1200^{\circ}C$ by the direct sintering method showed below 1.0, and the thickness of a shell and the pore size of the black core were increased with sintering temperature. Also, in the same sintering temperature, the area of black core was decreased, the thickness of shell was increased and the water absorption was decreased with sintering time. The black core of artificial aggregates of bulk density below 1.0 had the similar microstructure, regardless of sintering methods. In contrast, the shell of aggregates fabricated by the increasing temperature sintering method showed more dense microstructure than that by direct sintering method, hence the water absorption of aggregate sintered using direct sintering was relatively high. Thus, the direct sintering method is suitable for fabrication of artificial aggregates in ceramic carriers or absorbents applications.