• 제목/요약/키워드: Simulated Heat Treatment

검색결과 93건 처리시간 0.027초

KS D 3503 SS400 압연강 $179^{\circ}C$에서의 재질열화 연구 (Material Degradation in KS D 3503 SS400 Rolled Steel at $179^{\circ}C$)

  • 백운봉;박종서;남승훈
    • 한국안전학회지
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    • 제21권4호
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    • pp.13-18
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    • 2006
  • In spite of frequent defect in industrial boilers, life assessment or diagnostic method for them has not been actively studied. In this research, SS400 carbon steel used in industrial boilers is simulated with artificial aging heat treatment. To do qualitative life assessment, differences in micro-structures and hardness of SS400 by the degradation time are studied. In addition, variation in material properties by aging was observed with the tensile test at room temperature and $179^{\circ}C$ and changes in ductile to brittle transition temperature was observed with the charpy impact test performed at several test temperature.

박판 포밍제품의 프로그레시브 금형개발에 관한 연구 (A Study on the Progressive Die Development of Sheet Metal Forming Part)

  • 심성보;이성택
    • 한국기계가공학회지
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    • 제3권4호
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    • pp.43-49
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    • 2004
  • The production parts have required multiple processes such as drawing, piercing, blanking and notching etc. are performed with a high production rates in progressive die. In order to prevent the defects of process result, the optimization of strip process layout design, die design, die making, and tryout etc. are needed. According to these factors of die development process, it has been required that the theory and practice of metal working process and its phenomena, die structure, machining conditions for die making, die materials, heat treatment of die components, processing know-how and so on. In this study, we designed and analyzed die components through the carrying out of upper relevant matters also simulated the strip process layout of multiple stage drawing by DEFORM. Especially the result of tryout and its analysis became to the feature of this study with a system of PDDC(Progressive Die design by computer).

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A Study on the Development of Two side carrier Type Progressive Die toy Multi-Stage Drawing Process

  • Sim, Sung-Bo;Jang, Chan-Ho;Lee, Sung-Taeg
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.341-346
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    • 2002
  • The production part requiring multiple processes such as piecing, blanking and notching are performed with a high production rates in progressive die. In order to prevent the defects of process result, the optimum of strip process layout design, die design, die making, and tryout with inspection etc. are needed. According to these factors of die development process, they required theory and practice of metal working process and its background, die structure, machining conditions for die making, die materials, heat treatment of die components, know-how and so on. In this study, we designed and analyzed die components also simulated the strip process layout of multiple stage drawing by DEFORM. Especially the result of tryout and its analysis become to the feature of this study.

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컴퓨터 시뮬레이션 기법을 이용한 입계면 - 이상 입자 간 상호작용 모사 연구 동향 (Current Trend of Second Phase Particle-grain Boundary Interaction Research using Computer Simulations)

  • 장근옥
    • 한국분말재료학회지
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    • 제27권4호
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    • pp.339-342
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    • 2020
  • Since the interaction between the second-phase particle and grain boundary was theoretically explained by Zener and Smith in the late 1940s, the interaction of the second-phase particle and grain boundary on the microstructure is commonly referred to as Zener pinning. It is known as one of the main mechanisms that can retard grain growth during heat treatment of metallic and ceramic polycrystalline systems. Computer simulation techniques have been applied to the study of microstructure changes since the 1980s, and accordingly, the second-phase particle-grain boundary interaction has been simulated by various simulation techniques, and further diverse developments have been made for more realistic and accurate simulations. In this study, we explore the existing development patterns and discuss future possible development directions.

Design and Fabrication of a Dual Cylindrical Microwave and Ohmic Combination Heater for Processing of Particulate Foods

  • Lee, Seung Hyun;Choi, Won;Park, Sung Hee;Jun, Soojin
    • Journal of Biosystems Engineering
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    • 제40권3호
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    • pp.250-260
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    • 2015
  • Purpose: Dual cylindrical microwave chambers equipped with an ohmic heating tube were designed and fabricated to maximize the electric field strength for expeditious heat treatment of particulate foods. Methods: The efficacy of the combination heater was investigated by simulating the electric field distribution by using COMSOL Multiphysics software. Results: All components of the designed microwave heating unit were suitable for transmitting maximal microwave power to the load. The simulated electric field distribution implied that single-mode microwave heating would be sufficient for the steady generation of a highly localized heating zone in the cavity. During impedance matching, the calculated reflection coefficient ($S_{11}$) was small, possibly implying minimal power loss and wave reflection in the designed microwave heating chamber. Conclusions: This study demonstrates the possibility of concentrating the microwave power at the centerline for a single-frequency microwave, for thermal treatment of multiphase foods without attenuating the microwave power.

열처리 시간에 따른 Ni-P/Cr 이중 도금 층의 계면 거동에 관한 연구 (Effect of Heat Treatment on Interface Behavior in Ni-P/Cr Double Layer)

  • 최명희;박영배;이병호;변응선;이규환
    • 한국표면공학회지
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    • 제48권6호
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    • pp.260-268
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    • 2015
  • The thermal barrier coating (TBC) for inner wall of liquid-fuel rocket combustor consists of NiCrAlY as bonding layer and $ZrO_2$ as a top layer. In most case, the plasma spray coating is used for TBC process and this process has inherent possibility of cracking due to large difference in thermal expansion coefficients among bonding layer, top layer and metal substrate. In this paper, we suggest crack-free TBC process by using a precise electrodeposition technique. Electrodeposited Ni-P/Cr double layer has similar thermal expansion coefficient to the Cu alloy substrate resulting in superior thermal barrier performance and high temperature oxidation resistance. We studied the effects of phosphorous concentrations (2.12 wt%, 6.97 wt%, and 10.53 wt%) on the annealing behavior ($750^{\circ}C$) of Ni-P samples and Cr double layered electrodeposits. Annealing temperature was simulated by combustion test condition. Also, we conducted SEM/EDS and XRD analysis for Ni-P/Cr samples. The results showed that the band layers between Ni-P and Cr are Ni and Cr, and has no formed with heat treatment. These band layers were solid solution of Cr and Ni which is formed by interdiffusion of both alloy elements. In addition, the P was not found in it. The thickness of band layer was increased with increasing annealing time. We expected that the band layer can improve the adhesion between Cr and Ni-P.

In vitro stability evaluation of coated lipase

  • Liu, Lu Jie;Zhu, Jia;Wang, Bin;Cheng, Chu;Du, Yong Jie;Wang, Min Qi
    • Asian-Australasian Journal of Animal Sciences
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    • 제30권2호
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    • pp.192-197
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    • 2017
  • Objective: The study was conducted to evaluate the stability of commercial coated lipase (CT-LIP) in vitro. Methods: The capsules were tested under different conditions with a range of temperature, pH, dry heat treatment and steaming treatment, simulated gastric fluid (SGF) and simulated intestinal fluid (SIF) in this work, respectively. Free lipase (uncoated lipase, UC-LIP) was the control group. Lipase relative activities measured in various treatments were used as a reference frame to characterize the stability. Results: The lipase activities were decreased with increasing temperatures (p<0.05), and there was a markedly decline (p<0.01) in lipase comparative activities of UC-LIP at $80^{\circ}C$ compared with CT-LIP group. Higher relative activities of lipase were observed in CT-LIP group compared with the free one under acidic ambient (pH 3 to 7) and an alkaline medium (pH 8 to 12). Residual lipase activities of CT-LIP group were increased (p<0.05) by 5.67% and 35.60% in dry heat and hydrothermal treatments, respectively. The lipase relative activity profile of CT-LIP was raised at first and dropped subsequently (p<0.05) compared with constantly reduced tendency of UC-LIP exposed to both SGF and SIF. Conclusion: The results suggest that the CT-LIP possesses relatively higher stability in comparison with the UC-LIP in vitro. The CT-LIP could retain the potential property to provide sustained release of lipase and thus improved its bioavailability in the gastrointestinal tract.

양극산화에 의한 티타늄 산화막의 표면 특성 및 생체 활성에 관한 연구 (SURFACE CHARACTERISTICS AND BIOACTIVITY OF ANODICALLY OXIDIZED TITANIUM SURFACES)

  • 이상한;조인호
    • 대한치과보철학회지
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    • 제45권1호
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    • pp.85-97
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    • 2007
  • Statement of problem: Recently, anodic oxidation of cp-titanium is a popular method for treatment of titanium implant surfaces. It is a relatively easy process, and the thickness, structure, composition, and the microstructure of the oxide layer can be variably modified. Moreover the biological properties of the oxide layer can be controlled. Purpose: In this study, the roughness, microstructure, crystal structure of the variously treated groups (current, voltage, frequency, electrolyte, thermal treatment) were evaluated. And the specimens were soaked in simulated body fluid (SBF) to evaluate the effects of the surface characteristics and the oxide layers on the bioactivity of the specimens which were directly related to bone formation and integration. Materials and methods: Surface treatments consisted of either anodization or anodization followed thermal treatment. Specimens were divided into seven groups, depending on their anodizing treatment conditions: constant current mode (350V for group 2), constant voltage mode (155V for group 3), 60 Hz pulse series (230V for group 4, 300V for group 5), and 1000 Hz pulse series (400V for group 6, 460V for group 7). Non-treated native surfaces were used as controls (group 1). In addition, for the purpose of evaluating the effects of thermal treatment, each group was heat treated by elevating the temperature by $5^{\circ}C$ per minute until $600^{\circ}C$ for 1 hour, and then bench cured. Using scanning electron microscope (SEM), porous oxide layers were observed on treated surfaces. The crystal structures and phases of titania were identified by thin-film x-ray diffractmeter (TF-XRD). Atomic force microscope (AFM) was used for roughness measurement (Sa, Sq). To evaluate bioactivity of modified titanium surfaces, each group was soaked in SBF for 168 hours (1 week), and then changed surface characteristics were analyzed by SEM and TF-XRD. Results: On basis of our findings, we concluded the following results. 1. Most groups showed morphologically porous structures. Except group 2, all groups showed fine to coarse convex structures, and the groups with superior quantity of oxide products showed superior morphology. 2. As a result of combined anodization and thermal treatment, there were no effects on composition of crystalline structure. But, heat treatment influenced the quantity of formation of the oxide products (rutile / anatase). 3. Roughness decreased in the order of groups 7,5,2,3,6,4,1 and there was statistical difference between group 7 and the others (p<0.05), but group 7 did not show any bioactivity within a week. 4. In groups that implanted ions (Ca/P) on the oxide layer through current and voltage control, showed superior morphology, and oxide products, but did not express any bioactivity within a week. 5. In group 3, the oxide layer was uniformly organized with rutile, with almost no titanium peak. And there were abnormally more [101] orientations of rutile crystalline structure, and bonelike apatite formation could be seen around these crystalline structures. Conclusion: As a result of control of various factors in anodization (current, voltage, frequency, electrolytes, thermal treatment), the surface morphology, micro-porosity, the 2nd phase formation, crystalline structure, thickness of the oxide layer could be modified. And even more, the bioactivity of the specimens in vitro could be induced. Thus anodic oxidation can be considered as an excellent surface treatment method that will able to not only control the physical properties but enhance the biological characteristics of the oxide layer. Furthermore, it is recommended in near future animal research to prove these results.

유정용 강관의 미세조직 및 기계적 성질에 미치는 열처리의 영향 (Effect of Heat Treatments on the Microstructures and Mechanical Properties of OCTG)

  • 최종민;노상우;이원재
    • 한국산학기술학회논문지
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    • 제18권5호
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    • pp.252-261
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    • 2017
  • 본 연구에서는 유정용 강관의 열처리 조건에 따른 미세조직 및 기계적 성질을 조사하였다. 실험에 사용된 유정용 강관의 종류는 J55 강재를 사용 하였고, 열처리 조건은 각각 오스테나이트 처리온도 ($880^{\circ}C$, $910^{\circ}C$, $940^{\circ}C$), 냉각방식 (수냉, 유냉), 템퍼링 온도 (미실시, $550^{\circ}C$, $650^{\circ}C$) 이다. 열처리 조건에 따라 얻어지는 미세조직을 예측하기 위해 J55 강재의 화학적 성분을 기준으로 평형상태도와 CCT 곡선을 시뮬레이션 하였으며, 그 결과 A1, A3 온도가 약 $20^{\circ}C$ 감소 하는 결과를 얻을 수 있었다. 냉각속도에 따라 마르텐사이트, 베이나이트, 페라이트등 예상되는 미세조직을 정성적으로 알 수 있었고 이 결과는 실제 실험값과 유사한 양상을 나타내었다. 오스테나이트 처리온도가 증가 함에 따라 구 오스테나이트 결정립이 조대화 되었으며, 특히 $920^{\circ}C$ 이상에서 결정립 크기가 급격히 증가하였다. 따라서 결정립 미세화 효과에 따라 경도와 강도는 감소 하였다. 열처리 조건이 변화함에 따라 마르텐사이트, 베이나이트, 페라이트 등 다양한 조직이 생성되었으며, 이는 경도, 강도 및 연신율에 큰 영향을 미쳤다. 수냉의 경우 마르텐사이트 조직이, 유냉의 경우 베이나이트와 페라이트 조직이 형성되었으며 수냉한 시편이 더 우수한 기계적 성질을 나타내었다. 템퍼링 처리후 마르텐사이트 조직 내에 FeC 석출물이 생성되었고 템퍼링 처리온도가 증가함에 따라 FeC석출물이 조대화되면서 인성이 향상되었다.

열오염 혼합 거동 해석을 위한 수평 2차원 유한요소모형 (Horizontal 2-D Finite Element Model for Analysis of Mixing Transport of Heat Pollutant)

  • 서일원;최황정;송창근
    • 대한토목학회논문집
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    • 제31권6B호
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    • pp.507-514
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    • 2011
  • 본 논문에서는 하천에 유입되는 열 오염물질의 혼합거동을 분석하기 위해 2차원 수심 평균된 이송-분산방정식에 유한요소법을 적용하여 수치 모형을 개발하였다. 유한요소법의 여러 수치기법 중 SUPG법을 적용하였으며, 복잡한 하천경계를 보다 정확히 재현할 수 있도록 삼각 및 사각 요소망의 혼용이 가능하도록 하였다. 열 오염물질의 거동을 표현하기 위해서 열 교환을 묘사하는 반응항을 평형온도와 수온과의 차이에 비례하는 식으로 나타내고, 열교환 계수 및 평형온도에 따라 수온의 변화가 적용되도록 방정식을 구성하였다. 모형의 검증을 위하여 직사각형 수로에 선원으로 연속주입하여 얻은 수치해와 1차원 정상상태의 해석해를 비교하였다. 비교결과 수치해와 해석해의 결과가 서로 일치하는 것으로 밝혀졌다. 모형의 현장적용을 위해 상수원 보호구역인 팔당댐 하류부터 잠실수중보까지 22.5 km 구간을 대상영역으로 하였다. 구리하수처리장 방류수에 의한 수온 변화를 모의한 결과 수질측정망 측정자료와 비교적 비슷한 경향이 나타났다. 본 연구에서 개발한 수치모형이 열 오염원 유입으로 인한 수온 변화를 잘 표현하는 것을 알 수 있었다.