• 박물관보존과학
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• 제13권
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• pp.71-80
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• 2012

소환이식은 주환(主環)만 있는 둥근 고리형의 이식이다. 본고에서는 백제 분묘에서 출토된 소환이식을 대상으로 과학적 분석을 통해 역사적 요소와의 연관성을 알아보고자 하였다. 부여 합정리 유적에서 출토된 백제이식 6점의 조형적인 특징과 재료학적 특성을 현미경과 X선형광분석기를 이용하여 분석하였으며 분석결과를 토대로 이식의 성분조성비와 제작기법을 유추하였다. 분석결과 백제 웅진기에서 사비기에 이르는 시기에는 금과 은의 합금재료를 생산하는 기술, 가열 압접 기술, 아말감도금 기술 등 다양한 기술이 금공품에 널리 적용되고 있었다는 것을 확인할 수 있었다. 이러한 분석 연구는 차후 백제 이식의 시대별·지역별 상관관계를 알아보는데 비교자료로 활용될 수 있을 것으로 본다.

• 보존과학연구
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• 통권24호
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• pp.215-227
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• 2003

The gilt-bronze Sarira Reliquary was discovered when repairing three-stories east stone pagoda (Treasure No. 395) at Seungju-eup in Suncheon city in Jeollanam-do Province in August, 1986. Then it was appointed as Treasure in 1988. The Sarira Reliquary had been held in Seonamsa temple, but deterioration on the surface and corrosion had appeared affecting its surface detail. Consequently, the conservation treatment was carried out from November 2002 to March 2003.The corrosion and dirt on the surface of the Sarira Reliquary were cleaned with ethyl alcohol and Benzotriazole was applied to prevent further corrosion. Finally, NAD-10(Paraloid NAD-10), acrylic resin, was used to consolidate the structure. Moreover, after non-destructive analysis to confirm element of alloy, copper, gold, silver and mercury were discovered and this result tells us that it was plated with gold by amalgam. Fibers at the pedestal were examined under the microscope and identified as silk. The total height of this Sarira Reliquary is 6.0cm, the height of lotus pedestal and the roof is 2.7cm and 1.8cm, respectively. The roof and body are joined together, and the lotus pedestal can be separated, on which the octagonal reliquary is impaled. The pedestal consists of 3layers of petals and the surface is decorated with flower pattern. The reliquary is presumed to be created in the 14th century, and it becomes valuable historical material to reveal the secret of metal work in the late Goryeo Dynasty.

• 보존과학회지
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• 제1권1호
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• pp.60-79
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• 1992

In relation to the scientific conservation treatment of ancient gilt bronze, the gold film coated on the bronze excavated from Hwangnam Great Tomb of Old Silla Kingdom(A. D. 5C) was studied in the view of coating technology and metallurgy of bronze. The uniform and dense gold film containing $2.44\sim12.40%$ of Hg with the thickness of $5.99\sim12.97{\mu}m$ was found to be coated on the bronze objects by amalgam coating method. On silver objects, the film with the thickness of $19.96{\mu}m$ was coated also continously and uniformly with gold by the same method. The bronze objects was fabricated by forging technique and contained almost $4.7\sim11.5%$ of Pb. Its microstructure was $\alpha-phase$ solid solution including Pb segregation in the matrix. The amount of $0.4\sim2.0%$ Zn was added in the bronze for the purpose of easy fabricating of Cu alloy. Based on the data studied, the gold film on bronze sample was reproduced by amalgam coating method and compared with the ancient gold film.

• 대한치과보철학회지
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• 제19권1호
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• pp.17-27
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• 1981

This study was conducted to determine the chemical composition and the mechanical properties of four commercially available low gold-based crown and bridge alloy produced in Korea. Four dental casting gold-silver-palladium alloys, i.e., A, B, C and D (code of alloys) were selected for the evaluation of chemical composition, ultimate tensile strength, elongation. values and Vickers hardness. The chemical composition of test specimens was analyzed by both emission spectrography and wet gravitation method with a 1.5gm of low gold ingot. The tensile properties and Vickers hardness was determined with cast specimens treated in following three conditions; as-cast, softening heat treatment and hardening heat treatment. The tensile testing bars were cast in accordance with the model designed by Gettleman and Harrison (1969) which was modified from the A. D. A. Specification No. 14 for dental chromium-cobalt casting alloy. Nine tensile test specimens were made from a split silicone mold for each of the test alloys to the size of 2.5mm in diameter and a gauge length of 10mm. All four alloys were handled in accordance with conventional methods used in Type III gold alloys. Ultimate tensile strength and elongation were measured on an Instron Universal Tensile Testing Machine (Model 1125, Japan) operated at a crosshead rate of 0.1cm/min. Elongation values were measured using Digital Measuring Microscope (MS-152, FUSOH, Japan). Vickers hardness was determined with a Vickers Hardness Tester (Model VKH-l, Japan) at a 1.0kg load on a mounted tensile test specimen. The following results were obtained from this study; 1. All tested alloys were composed of Au, Ag, Pd, Cu, Zn and Fe in common. The composition rate of gold for all four alloys was found in the range of $42{\sim}47$ weight % as shown below. Alloy A; Au 45%, Ag 40.2%, Pd 5.76%, others 9.04%. Alloy B; Au 47.1%, Ag 29.03%, Pd 6.98%, others 16.92%. Alloy C; Au 45%, .Ag 26.9%, Pd 6.83%, others 21.07%. Alloy D; Au 41.8%, Ag 34.4%, Pd 6.95%, others 16.85%. 3. The ultimate tensile strength of the four alloys was in the range of $31{\sim}82kg/mm^2$. The test results were shown in the below order from the highest value; As-cast condition; D, B, C, A. Softening heat treament; B, C, D, A. Hardening heat treatment; D, B, C, A. 4. The test :results of the elongation rate for each alloy were in the range of $0.5{\sim}18%$. The test results were shown in the below order from the highest value; As-cast condition; A, D, B, C. Softening heat treatment; A, C, D, B. Hardening heat treatment; C, D, B, A. 5. Vickers hardness for each of the four alloys was in the range of $120{\sim}230$. The test results were shown in the below order from the highest value; As-cast condition; C, B, D, A Softening heat treatment; D, B, C, A. Hardening heat treatment; D, A, C, B. 6. There were no differences in the physical properties between as-cast condition and softening heat treatment.

• 박물관보존과학
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• 제16권
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• pp.4-13
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• 2015

지금까지 한반도에서 출토된 누금세공유물의 접합방법을 살펴보면 금과 은을 합금한 재료를 사용한 금납법으로 접합한 경우가 대부분이다. 경주 보문동합장분 출토 금제태환이식(국보 제90호), 호암미술관 소장 금제세환이식과 금제태환이식(보물 제557호) 그리고 통일신라시대 감은사지 동삼층석탑 출토 금제풍탁(金製風鐸) 등에서 확인되었다. 그러나 경주 계림로 14호묘 출토 장식보검(裝飾寶劍)의 금립 접합방법은 지금까지 확인된 방식과는 다르다는 것을 SEM-EDS 분석으로 알 수 있었다. 계림로 장식보검의 금립은 크기와 형태가 매우 고르고, 표면에 수지상 조직(樹枝狀組織)을 갖고 있다. 순수한 금속에서는 이 수지상 조직이 나타나지 않으며, 합금된 물질의 특징이라고 할 수 있다. 실제로 금립의 조성은 Au 77wt%, Ag 18wt%, Cu 4wt%의 3원계 합금물질이다. 이 성분 특성(합금 금속)으로 인하여 순수한 금의 녹는점인 1064℃ 보다 훨씬 더 낮은 온도인 1000℃ 미만(약 980℃)에서도 금속의 용해가 가능하게 된다. 그러므로 금땜이나 다른 매개물을 전혀 사용하지 않고도 순간적으로 고온을 가하게 되면 금립의 접합이 가능하게 된다. 그리고 SEM 이미지 관찰에서도 땜의 흔적을 전혀 찾아 볼 수 없는 것으로 보아 융접법에 의한 접합이 이루어진 것으로 추정된다.

• 디자인학연구
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• 제17권4호
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• pp.241-250
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• 2004

이 논문은 현재에 통용되고 있는 동합금판 C2200, C5210, C7701, C8113 등의 특징 및 용도와 소재의 재질적 특성을 data화하였고, 그 표현의 가능성을 조사하여 수치화하였고, 그 기법실험의 1단계로서 일반접합과 TIG 접합에 대하여, 2단계 실험으로서 망상조직기법과 전해주조기법에 대하여 농하였으며, 이 기법을 응용한, 연구작품의 3가지 사례를 다루었다. 이 때 사용한 동합금은 (주)풍산금속 소재기술연구소 이동우 박사가 지원한 4가지 동합금, 즉 단동, 스프링용 인청동, 스프링용 양백, 백동을 사용하여, 적층기법, 망상조직기법, 융합기법, 전해주조기법을 작품에 따라서 통합 또는 부분적으로 적용시켰다. C2200 의 경우, 황동은 2mm이하의 박판(薄板)에서는 교류 TIG 용접법이 좋으며 그 이상에서는 직류 정극성 TIG 용접법으로, 용접에 의한 잔류 응력부식을 열처리를 250~300도에서 행한다. C5210 의 경우는 고온의 환원성기(還元性氣)중에서도 수소(水素) 취성이 없고 고온에서 O를 흡수하지 않으며, 경화(輕化) 온도도 약간 높아, 용접용으로 매우 적합하다. 일반적으로 Sn을 2-9% P를 0.03-0.4%정도 포함하고 있는데, Sn의 함유량이 증가함에 따라 응고 온도 범위가 광범위해졌으며 용접후의 냉각 시, 열분열 방지에는 TIG용접의 용접속도를 빠르게, 용융지(溶融池)를 작게, 예열 온도는 200도로 하는 것이 좋다. C7701의 경우는 조성범위가 10-20% Ni, 15-30% Zn의 것이 많이 사용된다. 약 30% Zn 이상이 되면(${\alpha}+{\beta}$) 조직이 되어 점성이 낮아지고 냉간 가공성은 저하하나 열간 가공성은 좋다. 양백은 또한 전기저항이 높고 내열, 내식성이 좋다. C8113의 경우는 내해수성, 내마모성이 우수하며 고온 강도가 높고 백동은 10-30% 니켈을 포함하며 완전히 고용(固溶)해서 단상(單相)이 된다. 이 때문에 결정입(結晶粒)도 크게 되기 쉬우며, 구속이 강한 경우 미량의 Pb, P, S라는 분열 감수성이 높아진다.

• 한국신재생에너지학회:학술대회논문집
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• 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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• pp.58.1-58.1
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• 2010

In solar cell module manufacturing, single solar cells has to be joined electrically to strings. Copper stripes coated with tin-silver-copper alloy are joined on screen printed silver of solar cells which is called busbar. The bus bar collects the electrons generated in solar cell and it is connected to the next cell in the conventional module manufacturing by a metal stringer using conventional hot air or infrared lamp soldering systems. For thin solar cells, both soldering methods have disadvantages, which heats up the whole cell to high temperatures. Because of the different thermal expansion coefficient, mechanical stresses are induced in the solar cell. Recently, the trend of solar cell is toward thinner thickness below 180um and thus the risk of breakage of solar cells is increasing. This has led to the demand for new joining processes with high productivity and reduced error rates. In our project, we have developed a new method to solder solar cells with a laser heating source. The soldering process using diode laser with wavelength of 980nm was examined. The diode laser used has a maximum power of 60W and a scanner system is used to solder dimension of 6" solar cell and the beam travel speed is optimized. For clamping copper stripe to solar cell, zirconia(ZrO)coated iron pin-spring system is used to clamp both joining parts during a scanner system is traveled. The hot plate temperature that solar cell is positioned during lasersoldering process is optimized. Also, conventional solder joints after $180^{\circ}C$ peel tests are compared to the laser soldering methods. Microstructures in welded zone shows that the diffusion zone between solar cell and metal stripes is better formed than inIR soldering method. It is analyzed that the laser solder joints show no damages to the silicon wafer and no cracks beneath the contact. Peel strength between 4N and 5N are measured, with much shorter joining time than IR solder joints and it is shown that the use of laser soldering reduced the degree of bending of solar cell much less than IR soldering.

• 보존과학회지
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• 제27권1호
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• pp.41-47
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• 2011

은 소지 위에 금을 도금한 은제금도금유물을 대상으로 성분분석을 위해 X선 형광 분석기를 이용하여 비파괴분석을 실시하면 소지금속인 Ag에서 전자궤도에 따라 무게백분율(wt.%)의 값이 큰 차이가 나타나는 특이점을 확인할 수 있다. 이러한 특이점을 이용하여 육안으로는 파악하기 쉽지 않은 유물에서도 은제금도금기법이 사용되었는지를 판단할 수 있는 근거를 제시하고자 재현시료를 제작하여 비교분석을 실시하였다. 그 결과 수은아말감도금법과 전기도금법으로 제작된 시료에서는 실제 유물들의 분석결과와 같은 결과를 볼 수 있었다. 하지만 금은합금시료의 경우 도금시료와는 달리 주성분들의 전자궤도에 따른 차이가 미미한 것을 확인할 수 있었다. 도금시료에서 나타나는 이러한 원인으로는 단일재료가 아닌 도금으로 인한 이중구조에 의해 도금층에서 XRF 빔을 흡수하면서 발생하는 것으로 보인다. 따라서 비파괴분석에서 나타나는 이러한 결과를 이용한다면 단면을 관찰하지 않아도 은제금도금 기법의 사용 여부를 판단할 수 있을 것으로 확인하였다.

• Restorative Dentistry and Endodontics
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• 제16권1호
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• pp.6-15
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• 1991

The purpose of this study was to observe in vitro chloride corrosion behavior from 5 kinds of amalgam (Caulk spheracal, Amalcap, Dispersalloy, Tytin, Sybralloy) as a function of time after tritruration by using potentiostat. After each amalgam alloy and Hg was triturated as the direction of the manufacturer by the mechanical amalgamator, the triturated mass was inserted the cyrindrical matal mold ($12{\times}10mm$) and was condensed by using routine manner. The specimen was removed from the mold and was stored at room temperature for 1 week, 1 month and 3 months, and standard surface preparation was routine carried out. The 0.9% saline solution was used as electrolyte in pH 6.8~7.0 at $30{\pm}0.5.^{\circ}C$. The open circuit potential was determined after 30 minutes' immersion of 1 week, 1 month and 3 month old specimens. The scan rate was 1 mV/sec and the surface area of amalgam exposed to the solution was $0.65\;Cm^2$ for each specimen. All potentials reported are with respect to a silver / silver chloride electrode (SSE). The following result was obtained. 1. All amalgam specimens became more noble corrosion potentials which represent the improved corrosion resistance as the time elapsed. 2. Three kinds of high copper amalgam always exhibited more noble potential than low copper amalgam at 1 week, 1 month and 3 months. 3. Two kinds of low copper amalgam had the similar polarization curve pattern with 3 current peaks at each time period and current densities associated with these peaks were decreased as aging especially in caulk spherical amalgam. 4. All kinds of high copper amalgam had the similar polarization curve pattern with absence of prominent current peak at each time period, but the polarization curve of D amalgam had one apparent current peak at 1 week.

• 대한치과보철학회지
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• 제54권3호
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• pp.259-266
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• 2016

하악 완전 무치악 환자의 보철수복에 있어 임플란트 식립 후 피개의치 제작은 첫 번째 치료 옵션으로 고려된다. 코너스 타입 부착장치를 이용한 피개의치는 견고한 지지를 제공하고 cross arch stabilization을 이루도록 하여 교합압을 균일하게 분산시키며, 의치에 의한 이차 고정으로 장기간의 안정성을 제공한다. 최근 소개된 팔라듐-은(Pd-Ag) 합금(Innovium)은 팔라듐, 은, 금 등의 귀금속 함량이 72% 이상인 CAD-CAM 시스템 전용 귀금속 합금으로 코너스 타입 부착장치를 제작하는데 적합한 물성을 가지고 있다. 본 증례에서는 완전 무치악 환자에서 상악에는 통상적인 총의치, 하악에는 임플란트를 4개 식립한 후에 코너스 타입 부착장치 피개의치 수복을 하였다. CAD-CAM 시스템을 이용하여 팔라듐-은 합금(Innovium)으로 제작된 코너스 타입 부착장치를 장착하였으며 이를 통해 의치의 유지와 안정을 향상시켰으며 만족할 만한 결과를 얻었기에 보고하고자 한다.