• 제목/요약/키워드: Sill

검색결과 314건 처리시간 0.027초

실사이드 부품의 롤포밍공정에서 고주파유도가열 부가조건에 따른 기계적 특성 및 미세조직 평가 (Characteristics of Mechanical Properties and Micro Structure according to High-Frequency Induction Heating Conditions in Roll Forming Process of a Sill Side Part)

  • 김근영;최이존;신현일;조준행;이창훈;강명창
    • 한국기계가공학회지
    • /
    • 제16권6호
    • /
    • pp.87-94
    • /
    • 2017
  • Hot stamping processes are possible for tensile strength 1.4 GPa but the strength reduction is appeared from the cooling performance unbalance. And the strength of roll forming process is below than that of hot stamping process owing to using the steel which is lower strength of boron steel. In this study, We provide roll forming process asssisted high-frequency induction heating to solve the problem of conventional one. The experiments were carried out at under various sill side part conditions: high-frequency induction heating conditions of 15, 18, 21, 24, 27 and 30 kW. The high-frequency induction heating temperature was checked with Infrared camera and the sill side parts of mechanical properties and microstructure were measured. The heating temperature of high frequency induction was measured to max $850^{\circ}C$ under the coil power of 30 kW. The tensile strength was 1.5 GPa and hardness was 490 Hv. The martensite structure was discovered under coil power of 30 kW. The weight of steel material sill side having thickness 1.5 mm and the boron steel sill side having thickness 1.2 mm were compared to weight effect. The boron steel sill side reduced 11.5% compared to steel. Consequently, manufacturing process of 1.5 giga-grade's sill side part was successfully realized by the roll forming assisted high-frequency induction heating methods.

문경지역에 분포하는 각섬암(변성조립현무암)에 대한 암석학적연구 (Petrology and Amphibolites(Meta-Dolerite sill) in the Mungyong Areal Korea)

  • 안건상;신인현;김희남
    • 한국지구과학회지
    • /
    • 제18권6호
    • /
    • pp.500-514
    • /
    • 1997
  • 옥천습곡대 중앙부에 해당하는 문경지역예 분포하는 각섬암에 대하여 정밀한 산상, 조직 및 지화학적 성질을 조사하고, 지구조적 환경을 추적했다. 본역의 상내리층(옥천층군)과 석회암층(조선누층군)에 분포하는 각섬암은 변성된 조립현무암질 암상이며 주변암과 조화적로 분포함을 확인했다. 본 연구를 통하여 본 암석의 분포를 이전의 그것에 비해 크게 대선하였다. 상내리 지역을 중심으로 관찰한 암상을 최소한 4매 이상이다. 그 하나는 석회암층 내에 분포하며(Ls Sill, 두께 약 3 m), 나머지는 상내리층 내에 분포한다. 상내리층 내에 분포한 암상들을 하부로부터 각각 First Sill(두께 약 40 m), Second Sill(두께 약 100 m), Third Sill(두께 약 40 m)로 명명했다. 두꺼운 암상은 후기에 관입한 소규모의 암상을 포함하며, Third Sill은 2매의 주 암상과 2매의 소규모 암상으로 구성된다. 각 암상은 주변암과의 접촉부에서 세립질의 냉각대를 가지며, 내측으로 갈수록 입자의 크기가 증가한다. 두꺼운 암상은 다양한 암맥과 중심부에서 힌색의 단편을 가지며, 접촉부에서 중앙부로 감에 따라 화학적 성질도 규칙적으로 변한다. $SiO_2,\;Na_2O,\;K_2O,\;P_2O_5$는 증가하며, $TiO_2,\;FeO^*,\;Al_2O_3,\;CaO$는 감소하는 경향을 보인다. 각섬암의 산상과 화학적 특징을 고려하여, 초기에 관입한 마그마로 생각되는 대표적인 10개의 화학조성을 선택하여 그들의 주성분 및 부성분 변화를 조사하였다. 그들이 보여주는 조성변화는 단일 마그마의 분별결정작용으로 설명할 수 없다. 본 역의 각섬암에 관한 지질분포, 지화학적 특성 및 과거 연구자들의 자료는 각섬암의 원암(현무암질마그마)이 intracontinental rift 환경에서 암상형태로 관입하였음을 지시한다.

  • PDF

펄스 와전류(Pulsed eddy current)를 이용한 도시철도차량의 Under Frame Side Sill 부식 평가 (Inspection of corrosion in under frame side sill for rolling stocks using pulsed eddy current testing)

  • 김웅지;송성진;김학준;정종덕;이찬우
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2009년도 춘계학술대회 논문집
    • /
    • pp.1117-1124
    • /
    • 2009
  • Under frame side sill of rolling stock structure is designed for preventing corrosion in order to meet mechanical requirements. However during long operation time more than 20 years, there are corrosion in the under frame side sill caused by environmental effect, vibration and etc. So, detection and evaluation of the corrosion ill the under frame nondestructive is one of important issues to extend their life time. Most of nondestructive methods are not easy to apply for detecting corrosion in the under frame side sill, since the under frame side sill consist of there layered with different material (stainless steel - stainless steel - mild steel) and each layer is connected by spot weld and plug weld. Fortunately, pulsed eddy current method claimed that it can be measured not only thickness change but also corrosion under their insulation layers. So, in this study, we have investigated performance of pulsed eddy current testing method by measuring thickness variation of fabricate of mock-up specimens. The investigation results obtained from mock-up specimens and the corrosion evaluation results of the aged rolling stocks will be presented.

  • PDF

댐 물넘이의 End Sill 위치 및 형상에 따른 수리특성 (Hydraulic Characteristics in Stilling Basin Varying by Position and Shape of End Sill)

  • 박영욱;황보연;권순국
    • 한국농공학회:학술대회논문집
    • /
    • 한국농공학회 2003년도 학술발표논문집
    • /
    • pp.459-462
    • /
    • 2003
  • This study aimed at proposing the optimum design of stilling basins in dam spillways by analyzing hydraulic characteristics for various positions and shapes of end sills through the hydraulic model test. The performance of energy dissipating in the case of vertical shape of end sill was much better than the case of inclined shape. Moreover, we could confirm that no further improvement in hydraulic characteristics at stilling basin as well as downstream of the river were made if the height of end sill was increased up EL 50m, e.g., the proposed design value by computation.

  • PDF

롤 포밍 공법을 이용한 고강도 차체 SILL SIDE제작 기술 개발 (Development of Manufacturing Technology for SILL SIDE with Roll Forming Process)

  • 김동규;손성만;이규현;이문용
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 춘계학술대회 논문집
    • /
    • pp.357-360
    • /
    • 2008
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal SILL SIDE manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

  • PDF

DP780이 적용된 자동차용 계단형 사이드실의 성형공정 연구 (A Study on the Forming Process of Stair Type Side Sill for Automobile using DP780)

  • 서창희;신효동;정윤철;박춘달;임용희;김영석
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 추계학술대회 논문집
    • /
    • pp.301-306
    • /
    • 2009
  • High strength steels are widely used for lightweight automobile parts and the control of springback is very important in sheet metal forming. The object of this study is to develop the forming process for stair type side sill made of high strength steel, DP780. Stair type side sill with local formed area and geometry change area can improve stiffness and design freedom but there are a few studies for forming process. The forming technology considered in this paper is form type process, which have many advantages for farming of high strength steel compared with draw type process. Finite element analysis is carried out to predict formability and springback. It is shown that angle calibration of die is essential for reducing springback, and local forming involving bead is effective to control springback also. The effectiveness of local forming and angle calibration is verified by experimental.

  • PDF

DP780이 적용된 자동차용 계단형 사이드실의 성형공정 연구 (A Study on the Forming Process of Stair Type Side Sill for Automobile using DP780)

  • 서창희;신효동;정윤철;박춘달;임용희;김영석
    • 소성∙가공
    • /
    • 제18권8호
    • /
    • pp.601-606
    • /
    • 2009
  • High strength steels are widely used for lightweight automobile parts and the control of springback is very important in sheet metal forming. The object of this study is to develop the forming process for stair type side sill made of high strength steel, DP780. Stair type side sill with local formed area and geometry change area can improve stiffness and design freedom but there are few studies for forming process. The forming technology considered in this paper is form type process, which has many advantages for forming of high strength steel compared with draw type process. Finite element analysis is carried out to predict formability and springback. It is shown that angle calibration of die is essential for reducing springback, and local forming involving bead is effective to control springback also. The effectiveness of local forming and angle calibration is verified by experimental.

배수갑문의 유량계수 결정에 대한 실험적 연구 (ExPerimental Study on the Determination of Discharge Coefficients in Tide Gates)

  • 권순국;나정우
    • 한국농공학회지
    • /
    • 제28권1호
    • /
    • pp.51-59
    • /
    • 1986
  • Through the hydraulic model test, a more convenient and accurate method of deter- mining discharge coefficients in the sluice type of tide gates can be derived by the use of aubmergence ratio as a parameter. The results obtained are summarized as follows; 1. Discharge coefficients under submerged flow conditions can be obtained by the application of sutmergerice ratio (S) to the free flow equation of the broad-erested we r. 2. The critical submergence ratios (Scr) for the flat basin and the broad-crested types of sill have the same value of 0.8. 3. Under free flow conditions, the discharge coefficient (m) are 0.37 and 0. 35 for the flat basin and the broad-crested types of sill respectively. However, when submerged flow condition exists, the discharge coefficients for both types of sill is given by a regression equation of discharge coefficients (IL) on submergence ratios (8) expressed as; m 1.3- 1. 17S. 4. The relationships between S and Froude number (Fr), for the flat basin and the broad-crested types of sill are Fr=2. 79-2.495 and Fr2.5=5. 7-6.16S respectively. From the above relationships, it can be concluded that m can also be expressed in terms of the Froude number which is a very relevant hydraulic parameter of the open channel hydraulics.

  • PDF

옥천대내 상내리 조립현무암질 암상에서의 마그마 분화와 광물의 집적 (Magma Differentiation and Mineral Accumulation of the Sangnae-ri Dolerite Sill in the Okchon Belt)

  • 안건상;김희남;신인현
    • 자원환경지질
    • /
    • 제26권3호
    • /
    • pp.363-370
    • /
    • 1993
  • 옥천대에는 다양한 종류의 화산암이 산출하며, 특히 문경지역을 중심으로 다양한 두께의 조립현무암질 암상이 다수 관찰된다. 이런 암류에 대한 과거의 지구화학적 연구에서는 전암성분의 계통적인 변화를 마그마의 분별정출작용에 의한 것으로 해석하였다. 상내리지역에 분포한 조립현무암질 암상중 가장 잘 분화된 두번째 암상은 수직적으로 광물입자의 발달이 현저하게 변화하며, 그에 따라 전암성분도 계통적으로 변화한다. 이러한 성분변화가 마그마의 분별정출작용에 의한 것인지를 확인하기위하여 광물의 입출에 대한 최소자승법을 이용하였으며, Iwamori (1989)의 컴퓨터프로그램을 사용하였다. 계산 결과는 암상에서 보여준 선암성분의 변화는 분별정출작용에 의한 것이 아니라, 마그마의 관입전이나 관입직후에 만들어 졌을것으로 보여지는 반정들(감람석, 사장석, 단사휘석, 자철석)의 차별적 집적에 의한 것으로 나타났다. 또한 분화의 최종산물인 Patch 형태의 백색산성암은 분별작용의 결과임이 분명하다.

  • PDF

일부 여대생의 치아우식병과 치주병 예측을 위한 타액의 융합적 평가 - 타액측정시스템(Sill-Ha ST-4910)이용 - (Convergence Assessment of the Salivary Relationship between dental caries and periodontitis among the University students. - Sill-Ha ST-4910 Salivary Testing Instrument -)

  • 최은미;김영희
    • 한국융합학회논문지
    • /
    • 제11권7호
    • /
    • pp.273-280
    • /
    • 2020
  • 20대 초반 여대생을 대상으로 치아건강도와 치은건강도 그리고 구강청결도를 분석해보고자 한 결과 치아건강도를 예측할 수 있는 우식성박테리아와 타액의 산성도, 암모니아와 관련이 높게 나타났으며, 치은건강도를 예측할 수 있는 혈액과 백혈구, 단백질이 관련이 있는 것으로 조사되었다(p<0.01). 특히 구강내 미생물의 대사산물인 암모니아는 혈액과 백혈구와 관련이 높게 조사되어, 구강청결도와 관련이 있는 것으로 조사되었다(p<0.01). 따라서 타액측정시스템(Sill-Ha ST-4910)의 구강병 발생 7가지 예측 위험도와 본 실험 결과가 일치되어 향후 타액측정시스템은 진료실에서 활용 가능성이 있는 것으로 나타났다. 다만, 본 연구의 제한점은 노령자나 전신질환이나 만성질환이 없는 건강한 청년을 대상으로 하였기에 일반화하기에는 무리가 있다고 생각하며 후속 연구를 필요로 한다.