• Title/Summary/Keyword: Sill

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Characteristics of Mechanical Properties and Micro Structure according to High-Frequency Induction Heating Conditions in Roll Forming Process of a Sill Side Part (실사이드 부품의 롤포밍공정에서 고주파유도가열 부가조건에 따른 기계적 특성 및 미세조직 평가)

  • Kim, Kun-Young;Choy, Lee-Jon;Shin, Hyun-Il;Cho, Jun-Haeng;Lee, Chang-Hoon;Kang, Myung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.87-94
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    • 2017
  • Hot stamping processes are possible for tensile strength 1.4 GPa but the strength reduction is appeared from the cooling performance unbalance. And the strength of roll forming process is below than that of hot stamping process owing to using the steel which is lower strength of boron steel. In this study, We provide roll forming process asssisted high-frequency induction heating to solve the problem of conventional one. The experiments were carried out at under various sill side part conditions: high-frequency induction heating conditions of 15, 18, 21, 24, 27 and 30 kW. The high-frequency induction heating temperature was checked with Infrared camera and the sill side parts of mechanical properties and microstructure were measured. The heating temperature of high frequency induction was measured to max $850^{\circ}C$ under the coil power of 30 kW. The tensile strength was 1.5 GPa and hardness was 490 Hv. The martensite structure was discovered under coil power of 30 kW. The weight of steel material sill side having thickness 1.5 mm and the boron steel sill side having thickness 1.2 mm were compared to weight effect. The boron steel sill side reduced 11.5% compared to steel. Consequently, manufacturing process of 1.5 giga-grade's sill side part was successfully realized by the roll forming assisted high-frequency induction heating methods.

Petrology and Amphibolites(Meta-Dolerite sill) in the Mungyong Areal Korea (문경지역에 분포하는 각섬암(변성조립현무암)에 대한 암석학적연구)

  • Ahn, Kun-Sang;Shin, In-Hyun;Kim, Hee-Nam
    • Journal of the Korean earth science society
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    • v.18 no.6
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    • pp.500-514
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    • 1997
  • With respect to the amphibolites in the Mungyong area of the central part of the Ogcheon Fold Belt, detail field occurrence, texture and geochemical properties within each sills and petrogenetic environment are presented. We confirmed that the amphibolites in the Sangnaeri Formation (Ogcheon Supergroup) and limestone(Cambro-Ordovician Chosun Supergroup) sequences are metamorphosed dolerite sills which are roughly concordant to bedding of country rocks. Geologic distribution of the rocks is distinctly improved compared with those of previous investigations. There are four main sills so far observed in the study area. One is emplaced in limestone(Ls Sill, about 3 m thick) and the others are emplaced in Sangnaeri Formation, which are named First Sill(about 40 m thick), Second Sill(about 100 m thick) and Third Sill(about 40 m thick) from lower to upper horizons of the meta-pelitic sequences. The thick sills are intruded by minor sills and the Third Sill is a composite sill consisting of two main and two minor sills. Each sill has fine grained chilled marginal zones and grain size increases inwards from both contacts. The Second Sill has various vein and white patch in central part and the rock compositions vary systematically from margin to central part. $SiO_2,\;Na_2O,\;K_2O\;and\;P_2O_5$ increase, whereas $TiO_2,\;FeO,\;Al_2O_3\;and\;CaO$ decrease toward the contort. We investigate the major and trace element variations of ten selected rock compositions as intruding initial magma take occurrence and chemical properties into consideration. The compositional variations of them can not be explained by fractionation crystallization of single magma. Geologic distribution, geochemical properties and previous data suggest that amphibolite precursors(basaltic magma) of the study area were intrusive as sill-like in an intracontinental rift environment.

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Inspection of corrosion in under frame side sill for rolling stocks using pulsed eddy current testing (펄스 와전류(Pulsed eddy current)를 이용한 도시철도차량의 Under Frame Side Sill 부식 평가)

  • Kim, Woong-Ji;Song, Sung-Jin;Kim, Hak-Jun;Chung, Jung-Duk;Lee, Chan-Woo
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1117-1124
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    • 2009
  • Under frame side sill of rolling stock structure is designed for preventing corrosion in order to meet mechanical requirements. However during long operation time more than 20 years, there are corrosion in the under frame side sill caused by environmental effect, vibration and etc. So, detection and evaluation of the corrosion ill the under frame nondestructive is one of important issues to extend their life time. Most of nondestructive methods are not easy to apply for detecting corrosion in the under frame side sill, since the under frame side sill consist of there layered with different material (stainless steel - stainless steel - mild steel) and each layer is connected by spot weld and plug weld. Fortunately, pulsed eddy current method claimed that it can be measured not only thickness change but also corrosion under their insulation layers. So, in this study, we have investigated performance of pulsed eddy current testing method by measuring thickness variation of fabricate of mock-up specimens. The investigation results obtained from mock-up specimens and the corrosion evaluation results of the aged rolling stocks will be presented.

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Hydraulic Characteristics in Stilling Basin Varying by Position and Shape of End Sill (댐 물넘이의 End Sill 위치 및 형상에 따른 수리특성)

  • Park, Yeong-Wook;Hwang, Bo-Yeon;Kwun, Soon-Kuk
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2003.10a
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    • pp.459-462
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    • 2003
  • This study aimed at proposing the optimum design of stilling basins in dam spillways by analyzing hydraulic characteristics for various positions and shapes of end sills through the hydraulic model test. The performance of energy dissipating in the case of vertical shape of end sill was much better than the case of inclined shape. Moreover, we could confirm that no further improvement in hydraulic characteristics at stilling basin as well as downstream of the river were made if the height of end sill was increased up EL 50m, e.g., the proposed design value by computation.

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Development of Manufacturing Technology for SILL SIDE with Roll Forming Process (롤 포밍 공법을 이용한 고강도 차체 SILL SIDE제작 기술 개발)

  • Kim, D.K.;Sohn, S.M.;Lee, K.H.;Lee, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.357-360
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    • 2008
  • In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. In this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal SILL SIDE manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

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A Study on the Forming Process of Stair Type Side Sill for Automobile using DP780 (DP780이 적용된 자동차용 계단형 사이드실의 성형공정 연구)

  • Suh, C.H.;Shin, H.D.;Jung, Y.C.;Park, C.D.;Lim, Y.H.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.301-306
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    • 2009
  • High strength steels are widely used for lightweight automobile parts and the control of springback is very important in sheet metal forming. The object of this study is to develop the forming process for stair type side sill made of high strength steel, DP780. Stair type side sill with local formed area and geometry change area can improve stiffness and design freedom but there are a few studies for forming process. The forming technology considered in this paper is form type process, which have many advantages for farming of high strength steel compared with draw type process. Finite element analysis is carried out to predict formability and springback. It is shown that angle calibration of die is essential for reducing springback, and local forming involving bead is effective to control springback also. The effectiveness of local forming and angle calibration is verified by experimental.

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A Study on the Forming Process of Stair Type Side Sill for Automobile using DP780 (DP780이 적용된 자동차용 계단형 사이드실의 성형공정 연구)

  • Suh, C.H.;Shin, H.D.;Jung, Y.C.;Park, C.D.;Lim, Y.H.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.18 no.8
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    • pp.601-606
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    • 2009
  • High strength steels are widely used for lightweight automobile parts and the control of springback is very important in sheet metal forming. The object of this study is to develop the forming process for stair type side sill made of high strength steel, DP780. Stair type side sill with local formed area and geometry change area can improve stiffness and design freedom but there are few studies for forming process. The forming technology considered in this paper is form type process, which has many advantages for forming of high strength steel compared with draw type process. Finite element analysis is carried out to predict formability and springback. It is shown that angle calibration of die is essential for reducing springback, and local forming involving bead is effective to control springback also. The effectiveness of local forming and angle calibration is verified by experimental.

ExPerimental Study on the Determination of Discharge Coefficients in Tide Gates (배수갑문의 유량계수 결정에 대한 실험적 연구)

  • 권순국;나정우
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.28 no.1
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    • pp.51-59
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    • 1986
  • Through the hydraulic model test, a more convenient and accurate method of deter- mining discharge coefficients in the sluice type of tide gates can be derived by the use of aubmergence ratio as a parameter. The results obtained are summarized as follows; 1. Discharge coefficients under submerged flow conditions can be obtained by the application of sutmergerice ratio (S) to the free flow equation of the broad-erested we r. 2. The critical submergence ratios (Scr) for the flat basin and the broad-crested types of sill have the same value of 0.8. 3. Under free flow conditions, the discharge coefficient (m) are 0.37 and 0. 35 for the flat basin and the broad-crested types of sill respectively. However, when submerged flow condition exists, the discharge coefficients for both types of sill is given by a regression equation of discharge coefficients (IL) on submergence ratios (8) expressed as; m 1.3- 1. 17S. 4. The relationships between S and Froude number (Fr), for the flat basin and the broad-crested types of sill are Fr=2. 79-2.495 and Fr2.5=5. 7-6.16S respectively. From the above relationships, it can be concluded that m can also be expressed in terms of the Froude number which is a very relevant hydraulic parameter of the open channel hydraulics.

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Magma Differentiation and Mineral Accumulation of the Sangnae-ri Dolerite Sill in the Okchon Belt (옥천대내 상내리 조립현무암질 암상에서의 마그마 분화와 광물의 집적)

  • Ahn, Kun-Sang;Kim, Hee-Nam;Shin, In-Hyun
    • Economic and Environmental Geology
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    • v.26 no.3
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    • pp.363-370
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    • 1993
  • Various sizes of dolerite sills occur in the Mungyong area, one of well-exposed areas in Okchon belt. All of previous geochemical studies concluded that chemical variations of basic rocks, so-called Sangnae-ri amphibolite, result from the fractional crystallization. The second sill, which is a well differentiated one in the Sangnae-ri area, displays systematic compositional variation associated with gradual change of grain size in vertical sections. In order to clarify the chemical variation in the sill, whether chemical composition of each part of the sill is appropriately derived from the original liquid (represented by the average composition) by addition or subtraction of initial phenocystic minerals are tested(Iwamori program, 1989). According to the calculation, it is shown that major vertical chemical variation of the sill resulted from the accumulation of phenocrysts(olivine, clinopyrxoene, plagioclase, titanomagnetite) which already existed at the time of emplacement or formed just after the emplacement.

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Convergence Assessment of the Salivary Relationship between dental caries and periodontitis among the University students. - Sill-Ha ST-4910 Salivary Testing Instrument - (일부 여대생의 치아우식병과 치주병 예측을 위한 타액의 융합적 평가 - 타액측정시스템(Sill-Ha ST-4910)이용 -)

  • Choi, Eun-Mi;Kim, Young-Hee
    • Journal of the Korea Convergence Society
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    • v.11 no.7
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    • pp.273-280
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    • 2020
  • Upon investigating the dental health of teeth and gum, and the cleanliness of the oral cavity of female college students in the early 20's, it was reported to be that the number of cariogenic bacteria was heavily related to the acidity of saliva or ammonia. Also, cariogenic bacteria and ammonia was found out to be related with proteins (p<0.01), and ammonia, the synthetic product of cariogenic bacteria was heavily related to blood and white blood cells (p<0.01). To conclude, the healthiness of teeth was related to the acidity of saliva and ammonia, the healthiness of gum was related to blood, proteins and white blood cells while the oral hygiene was most likely to be related to ammonia. This result matched to the seven oral disease cause analyses of the saliva analysis apparatus (Sill-Ha ST-4910), which implied further utilization of this data to clinical implications. However, this study is limited to young personnel who does not have any chronic or general diseases; therefore further study is required to generalize this study.