• Title/Summary/Keyword: Silicon dust

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A Study on TRIZ Applied Design for Contamination Preventation System of Solar Battery with Wind Amplifier (바람 증폭 장치를 가진 태양전지 오염방지시스템의 TRIZ(6SC) 응용 설계)

  • Huh, Yong Jeong;Hong, Sung Do;Kim, Jae Min
    • Journal of the Semiconductor & Display Technology
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    • v.12 no.2
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    • pp.7-11
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    • 2013
  • This paper presents a study on the design for contamination preventation system of solar battery. The system of contamination preventation has an wind amplifier. Wind amplifier is conceptually designed by using TRIZ. The surface of solar battery is covered with dust during accumulate the energy. The dust cause reduce power of photovoltaic module and efficiency drop of photovoltaic system. Reflect and absorb of incident ray are caused by the dust on surface of solar battery. The solution of this problem has been derived using 6SC(6 steps creativity)TRIZ. The wind amplifier which has structure such as funnel shape. The incident wind in the wide hole is amplified by the gate become narrow. The system of contamination preventation with wind amplifier which mounted on the side of the solar battery surface reduces the reflect and absorb and improve the efficiency of photovoltaic system.

A Review on the Failure Mechanism for Crystalline Silicon PV Module (결정계 PV 모듈에 대한 고장 메커니즘 검토)

  • Kim, Jeong-Yeon;Kim, Ju-Hee;Chan, Sung-Il;Lim, Dong-Gun;Kim, Yang-Seob
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.27 no.6
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    • pp.343-349
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    • 2014
  • It is summarized that potential causes of performance degradations and failure mechanisms of crystalline silicon photovoltaic (PV) modules installed in Middle East area. In addition, we also reviewed current PV module qualification test (IEC 61215) and the methods for detection of wear-out fault. The failure of PV modules in the extreme environmental conditions such as deserts is mainly due to high temperature, humidity, and dust storms. In particular, cementation phenomenon caused by combination of sand and moisture leads to rapid degradation in the performance of PV modules. In order to evaluate and guarantee the long term reliability of PV modules, specific qualification tests such as sand dust test, salt mist test and potential induce degradation test considering operating environment of PV module should be carried out.

Diffusion of Si Vapor Infiltrating into Porous Graphite (다공성 흑연의 기공내부로 침투하는 Si 증발입자의 확산)

  • Park, Jang-Sick;Hwang, Jungtae
    • Journal of the Korean institute of surface engineering
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    • v.49 no.1
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    • pp.104-109
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    • 2016
  • Graphite's thermal stability facilitates its widespread use as crucibles and molds in high temperatures processes. However, carbon atoms can be rather easily detached from pores and outer surfaces of the graphite due to the weak molecular force of the c axis of graphites. Detached carbon atoms are known to become a source of dust during fabrication processes, eventually lowering the effective yield of products. As an effort to reduce these problems of dust scattering, we have fabricated SiC composites by employing Si vapor infiltration method into the pores of graphites. In order to understand the diffusion process of the Si vapor infiltration, Si and C atomic percentages of fabricated SiC composites are carefully measured and the diffusion law is used to estimate the diffusion coefficient of Si vapor. A quadratic equation is obtained from the experimental results using the least square method. Diffusion coefficient of Si vapor is estimated using this quadratic equation. The result shows that the diffusion length obtained through the Si vapor infiltration method is about 10.7 times longer than that obtained using liquid Si and clearly demonstrates the usefulness of the present method.

Study on the Change of Physical Characteristics by Polarity and Additives of SiC DPF Binder for Diesel Engine Application (디젤엔진에 적용하기 위한 SiC DPF용 접합제의 극성 및 첨가물에 따른 물리적 특성 변화에 관한 연구)

  • Kim, Jinwon;Ryu, Younghyun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.25 no.7
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    • pp.974-981
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    • 2019
  • Fine dust has become a significant social problem. Diesel engines are used as the main propulsion power source in ships. This study introduces a diesel particulate filter (DPF) that is used as an exhaust after-treatment system for diesel engines to reduce particulate matter known as diesel fine dust. Two materials are used for the DPF: Cordierite and silicon carbide (SiC). In this study, to improve the physical properties of the binder used in the SiC DPF, cordialite was used instead of the SiC-based materials used as the conventional binder to evaluate the thermal durability against high-temperature deformation through the change of the coefficient of thermal expansion. In addition, the physical properties of the silica sol, as a main component of the base coating solution for determining the bond between the binder and the segment, were confirmed. Based on this, the change effect of the binder physical properties was confirmed through experiments by either adding a silane coupling agent or SiC to increase the reactivity of the silica sol.

Analysis of Quartz Content and Particle Size Distribution of Airborne Dust from Selected Foundry Operations (주물사업장 주공정별 발생하는 분진의 석영함유량 및 크기분포 연구)

  • Phee, Young Gyu;Roh, Young Man;Lee, Kwang Mook;Kim, Hyoung-Ah;Kim, Yong Woo;Won, Jeoung Il;Kim, Hyunwook
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.7 no.2
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    • pp.196-208
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    • 1997
  • This study was performed to estimate quartz contents in the both bulk and airborne dust samples and to determine particle size distribution of airborne dust from the selected foundry operations. Total dust samples were collected by a 37mm cassette and respirable by a 10 mm nylon cyclone. Particle size distributions were determined by a Marple's 8-stage cascade impactor at the melting, molding, shakeout and finishing operations. The presence of elements in the dust samples were confirmed by the scanning electron microscopy equipped with the energy dispersive x-ray spectrometry. The quartz contents were estimated using the intensity of the absorption peak of quartz at 799 cm-l by the Fourie Transformed Infrared Spectroscopy (FTIR). The results were as follows: 1. The analysis of data from cascade Impactor showed bimodal distributions of particle size at the melting, molding and shakeout operations. Mass median aerodynamic diameters for the distributions determined by histogram were $0.48-1.65{\mu}m$ for small and $13.43-19.58{\mu}m$ for large modes. In the dust samples collected at the finishing operations, however, only a large mode of $18.89{\mu}m$ was found. 2. The percentages of total to respirable dust concentration calculated from the impactor data ranged from 42 % to 66 %. The average concentrations of respirable dust by cyclone were $0.85-1.28mg/m^3$ collected from the workers, and were $0.23-0.56mg/m^3$ from the areas surveyed. Dust concentrations of personal samples were statistically significantly higher than those of area samples. The highest dust concentration was obtained from the personal samples of the finishing operation. 3. The mean percentages of silicon and oxygen estimated by SEM-EDXA in the bulk samples ranged from 35.83 % to 36.02 % and from 39.93 %-41.64 %, respectively. 4. The average quartz contents estimated by FTIR in the respirable dust from personal samples ranged from 4.32 % to 5.36 % and 4.54 % to 4.70 % in the bulk samples. No statistical difference of quartz content was found between foundry operations. In this study, quartz content was quantified by FTIR. Although no statistically significant difference in quartz content between airborne and bulk, samples and between different foundry operations was found, it is recommended that quartz content in the individual sample of respirable dust be analyzed and the results be used either to select an applicable quartz limits or to calculate the exposure limit. Further studies, however, are needed to compare the results by FTIR and XRD since it is reported that the quartz content determined by FTIR is different from that by XRD.

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A Study on the Characteristics of Electro-Polishing and Utility Materials for Gas Transitting (Gas 이송용 Utility Materials의 전해연마 특성에 관한 연구)

  • An, Se-Won;Lee, Jong-Hyung;Park, Moo-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.3
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    • pp.52-57
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    • 2004
  • Many kinds of gases, such as erosion gas, dilution gas, and toxic gas have been used in manufacturing process of LCD at semiconductor. In order to increase accumulation rate of manufacturing process, high degree of purity in these gases and minimized metalllic dust are required. All wetted stainless steel surface must be 316L electro-polished with $0254{\mu}m$ in average. Based on the AES analysis, Cr/Fe 11 and $Cr_2O_3$ thickness $25{\AA}$ are measured Molybdenum and silicon contaminants which is characteristic of stainless steel and oxygen were found on the surface.

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The Analysis of Environmental Effects on Maximum Output Power Change of Crystalline Silicon Photovoltaic Module (결정질 실리콘 태양전지모듈의 최대 출력특성 변화에 영향을 미치는 환경요인)

  • Kang, Gi-Hwan;Kim, Kyung-Soo;Park, Ji-Hong;Yu, Gwon-Jong;Ahn, Hyung-Keun;Han, Deuk-Young
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.12-13
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    • 2007
  • In this paper, we studied the analysis of environmental effects on maximum output power change of crystalline silicon photovoltaic module. During the test period, there was a 5% reduction of maximum output power on an average. And the degree of output power uniformity became better compared to initial value. Using climate data like rain, snow and dust, we tried to find the reasons for maximum power fluctuation. The surface of PV module was monitored using microscope and infrared camera to study temperature distribution. The further analysis is described in the following paper.

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Improvement of uniformity in chemical vapor deposition of silicon carbide using CFD (탄화규소 화학기상증착 공정에서 CFD를 이용한 균일도 향상 연구)

  • Seo, Jin-Won;Kim, Jun-Woo;Hahn, Yoon-Soo;Choi, Kyoon;Lee, Jong-Heun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.24 no.6
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    • pp.242-245
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    • 2014
  • In order to increase the thickness uniformity in chemical vapor depositon of silicon carbide, we have carried out CFD studies for a CVD apparatus having a horizontally-rotated 3-stage susceptor. We deposited silicon carbide films of 3C-SiC phase showing quite uniform thickness between stages but not uniform one in the stage. The cause of this nonuniformity is thought to be originated from the high rotational speed. And the uniformity between stages can be further increased with the $120^{\circ}$ split type nozzles from CFD results. Through the formation of silicon carbide film on graphite substrates we can make oxidation-resistant and dust-free graphite components with high hardness for the semiconductor applications.

Development of Window Filters Using an Electrospinning Technique to Block Particulate Matter and Volatile Organic Compound (미세입자, 휘발성유기화합물 차단을 위한 전기방사 창문 필터)

  • Soon-Ho Kim;Sang-Il Han
    • Korean Chemical Engineering Research
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    • v.61 no.3
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    • pp.401-406
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    • 2023
  • With the development of industry, fine dust is causing difficulties in various fields such as environment, health, and life, and a large amount of pollutants generated from human social activities are emerging as a serious environmental problem due to air pollution. Therefore, in this study, activated carbon was added to remove fine dust and volatile organic compounds by spinning cellulose acetate polymer fibers on a silicon support using the electrospinning method. By varying the activated carbon ratio and electrospinning time, the fine dust blocking effect and toluene adsorption performance were confirmed according to the activated carbon ratio and filter thickness. As a result, it was shown that the particles were effectively blocked with the increase in the electrospinning time due to the filter thickness increase. Adsorbed amount of toluene was increased with increase in activated carbon amount. Light transmittance was decrease with increase in electrospinning time, showing that there were light transmittance in filters electrospun for 20~30 minutes.

Suggestion of Physicochemical Characteristics and Safety Management in the Waste Containing Nanomaterials from Engineered Nano-materials Manufacturing Plants and Waste Treatment Facilities (산업용제조시설과 폐기물처리시설에서 발생된 나노폐기물의 물리화학적 특성 및 안전관리방안 제시)

  • Kim, Woo-Il;Yeon, Jin-Mo;Cho, Na-Hyeon;Kim, Yong-Jun;Um, Nam-Il;Kim, Ki-Heon;Lee, Young-Kee
    • Journal of Korea Society of Waste Management
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    • v.35 no.7
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    • pp.670-682
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    • 2018
  • Engineered nanomaterials (ENMs) can be released to humans and the environment through the generation of waste containing engineered nanomaterials (WCNMs) and the use and disposal of nano-products. Nanoparticles can also be introduced intentionally or unintentionally into waste streams. This study examined WCNMs in domestic industries, and target nanomaterials, such as silicon dioxide, titanium oxide, zinc oxide, nano silver, and carbon nanotubes (CNTs), were selected. We tested 48 samples, such as dust, sludge, ash, and by-products from manufacturing facilities and waste treatment facilities. We analyzed leaching and content concentrations for heavy metals and hazardous constituents of the waste. Chemical compositions were also measured by XRD and XRF, and the unique properties of nano-waste were identified by using a particle size distribution analyzer and TEM. The dust and sludge generated from manufacturing facilities and the use of nanomaterials showed higher concentrations of metals such as lead, arsenic, chromium, barium, and zinc. Oiled cloths from facilities using nano silver revealed high concentrations of copper, and the leaching concentrations of copper and lead in fly ash were higher than those in bottom ash. In XRF measurements at the facilities, we detected compounds such as silicon dioxide, sulfur trioxide, calcium oxide, titanium dioxide, and zinc oxide. We found several chemicals such as calcium oxide and silicon dioxide in the bottom ash of waste incinerators.