• 제목/요약/키워드: Si Particle

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Rheo-compocasting 및 열간압출에 의하여 제조한 Al-Si-Mg / SiC 입자강화 복합재료의 조직 및 기계적 특성 (Microstructures and Mechanical Properties of SiCp/ Al-Si-Mg Alloy Composites Fabricated by Rheo-compocasting and Hot Extrusion)

  • 이학주;홍준표
    • 한국주조공학회지
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    • 제12권4호
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    • pp.335-345
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    • 1992
  • Aluminum alloy matrix composites reinforced with various amounts of SiC particles have been produced by rheo-compocasting followed by hot extrusion. A relatively uniform distribution of SiC particles in the composites was obtained. The amounts of pore and SiC particles cluster were relatively small in the composites. Particle free zones were observed in the hot extruded composites when the amount of SiC particles was less than 20 vol%. However, the width of particle free zone decreases with the increase of SiC particle content. Eutectic Si phase play an important role for improving bonding between SiC particle and matrix. Tensile and yield strength increased with the increase of SiC particle content. the strenthening effect of SiC particle addition was effective even at relatively high temperature of 573 K.

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Squeeze Casting법에 의해 제조된 A356/coated SiC복합재료의 미세조직과 기계적 특성에 관한 연구 (A Study on Microstructures and Mechanical Properties of A356/coated SiC Composites Fabricated by Squeeze Casting)

  • 이경구;이도재
    • 한국주조공학회지
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    • 제14권5호
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    • pp.429-437
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    • 1994
  • Influence of interfacial structure between matrix and particle in A356/coated SiC composite fabricated by squeeze casting method was studied. Experimental variables are types of coated metallic film on SiC particles such as Cu, Ni-P, and applied pressure for squeeze casting. It was found that coating treatment on SiC particles improves the wetting of liquid A356 alloy on SiC particles. SiC particle distribution is very homogeneous in A356 matrix alloy which is fabricated by squeeze casting. Analysing the surface morphology of fractured A356/coated SiC, it was concluded that metallic thin film by coating treatment on SiC particle improves the interfacial bonding between particle and matrix, and so does on mechanical properties such as tensile strength. However, there was on significant difference in hardness between those composite made of as-received SiC particle and coated SiC particle.

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고부피분율 SiC분말 예비성형체의 제조공정과 기계적특성 (Fabrication Process and Mechanical Properties of High Volume Fraction SiC Particle Preform)

  • 전경윤
    • 한국분말재료학회지
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    • 제7권1호
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    • pp.27-34
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    • 2000
  • The fabrication process and mechanical properties of SiC particle prefrrms with high volume fraction ranged 50∼71% were investigated to make metal matrix composites for possible applications as heat sinks in electronic packares. The SiC particle preforms with 50∼71vol% of reinforcement were fabricated by a new modified process named ball milling and pressing method. The SiC particle performs were fabricated by ball milling of SiC particles with single sized of 48${\mu}$m in diameter or two different size of 8${\mu}$m and 48${\mu}$min diameter, with collodal SiO2 as inorgnic binder in distilled water, and the mixed slurries were cold pressed for consolidation into final prefom. The compressive strengths og calcined SiC particle prefoms increased from 20MPa to 155MPa with increasing the content of inorganis binder, temperature and time for calcination. The increase of compressive strength of SiC particle bridge the interfaces of two neighboring SiC particles.

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자전연소법으로 제조한 Al2O3.SiC 입자로 보강된2024/(Al2O3.SiC)p 복합재료의 기계적특성 (Mechanical Properties of 2024/(Al2O3.SiC)p Composite Reinforced with Al2O3.SiC Particle Prepared by SHS Process)

  • 맹덕영
    • 한국분말재료학회지
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    • 제7권1호
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    • pp.35-41
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    • 2000
  • Al2O3$.$SiC particle was prepared was prepared by the self-propagting high temperature sYthesis(SHS) process from a mixture of SiO2, Al and C powders, The fabricated Al2O3$.$SiC particle was applied to 2024Al/(Al2O3$.$SiC)pcomposite as a reinforcement. Aluminum matix composites were fabricares by the powder extrusion method using the synthesized Al2O3$.$SiC particle and commercial 2024Al powder. Theoptimum preparation conditions for Al2O3$.$SiC partticle by SHS process were described. The influence of the Al2O3$.$SiC voiume fraction on the mechanical was composite was also discussed. Despite adiabatic temperature was about 2367K, SHs reaction was completed not by itself, but by using pre-heating. Mean particle size of final particle synthesized was 0.73 ${\mu}$m and most of the particle was smaller than 2${\mu}$m. Elastic modulus and tensile strength of the composite increased with increase the volume fraction of reinforcement but, tensile strength depreciated at 30 vol% of reinforcement.

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미세 Si 입자를 고려한 Al-1%Si 본딩 와이어의 신선공정해석 (FE-simulation of Drawing Process for Al-1%Si Bonding Wire Considering Fine Si Particle)

  • 고대철;황원호;이상곤;김병민
    • 소성∙가공
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    • 제15권6호
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    • pp.421-427
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    • 2006
  • Drawing process of Al-1%Si bonding wire considering fine Si particle is analyzed in this study using FE-simulation. Al-1%Si boding wire requires electric conductivity because Al-1%Si bonding wire is used for interconnection in semiconductor device. About 1% of Si is added to Al wire for dispersion-strengthening. Distribution and shape of fine Si particle have strongly influence on the wire drawing process. In this study, therefore, the finite-element model based on the observation of wire by continuous casting is used to analyze the effect of various parameters, such as the reduction in area, the semi-die angle, the aspect ratio, the inter-particle spacing and orientation angle of the fine Si particle on wire drawing processes. The effect of each parameter on the wire drawing process is investigated from the aspect of ductility and defects of wire. From the results of the analysis, it is possible to obtain the important basic data which can be guaranteed in the fracture prevention of Al-1 %Si wire.

LPS-SiC 세라믹스의 제조특성에 미치는 $SiQ_2$ 입자크기의 영향 (Effects of $SiO_2$ Particle-size on Fabrication Properties of LPS-SiC Ceramics)

  • 김성훈;윤한기;김부안
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2006년 창립20주년기념 정기학술대회 및 국제워크샵
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    • pp.162-165
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    • 2006
  • In this study, Liquid Phase Sintered SiC (LPS-SiC) was fabricated by hot pressing method with $\beta$-SiC powder whose a particle size is 30nm and less on the average in argon condition at 1780 and $1800^{\circ}C$ under 20MPa. Alumina ($Al_2O_3$), yttria ($Y_2O_3$) and silica ($SiO_2$) were used for sintering additives. To investigate effects of particle-size and temperature on $SiO_2$, LPS-SiC was fixed $Al_2O_3$, $Y_2O_3$ and then particle-size of $SiO_2$ were changed as two kinds. The system of particle-size and temperature on sintering additives which affects a property of sintering os well os the influence depending on particle-size and temperature of sintering additives were investigated by measurement of sintering properties. Such as measurement of sintering density, vikers hardness and observing of microstructure were investigated to make sure of the optimum condition which is about matrix of $SiC_f/SiC$ composites. Base on the composition of sintering additives, microstructure and sintering property correlation, the effect of particle-size of sintering additives are discussed. An experimental method to investigate the dynamic characteristics of bums in extreme environmental condition is established.

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펄스 SiH4 플라즈마 화학기상증착 공정에서 입자 성장에 대한 펄스 변조의 영향 (Effects of Pulse Modulations on Particle Growth m Pulsed SiH4 Plasma Chemical Vapor Deposition Process)

  • 김동주;김교선
    • 산업기술연구
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    • 제26권B호
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    • pp.173-181
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    • 2006
  • We analyzed systematically particle growth in the pulsed $SiH_4$ plasmas by a numerical method and investigated the effects of pulse modulations (pulse frequencies, duty ratios) on the particle growth. We considered effects of particle charging on the particle growth by coagulation during plasma-on. During plasma-on ($t_{on}$), the particle size distribution in plasma reactor becomes bimodal (small sized and large sized particles groups). During plasma-off ($t_{off}$), there is a single mode of large sized particles which is widely dispersed in the particle size distribution. During plasma on, the large sized particles grows more quickly by fast coagulation between small and large sized particles than during plasma-off. As the pulse frequency decreases, or as the duty ratio increases, $t_{on}$ increases and the large sized particles grow faster. On the basis of these results, the pulsed plasma process can be a good method to suppress efficiently the generation and growth of particles in $SiH_4$ PCVD process. This systematical analysis can be applied to design a pulsed plasma process for the preparation of high quality thin films.

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탄화규소 소결체의 기계적 특성 및 마찰마모 (The Mechanical and Tribological Properties of Silicon Carbide Bodies)

  • 이승훈;김홍기;김영호;이경희
    • 한국세라믹학회지
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    • 제31권11호
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    • pp.1307-1314
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    • 1994
  • The aim of this work is to show the way of manufacturing the SiC mechanical seal at the low temperature of 130$0^{\circ}C$ using clay and frit as source of secondary phase. $\alpha$-SiC and $\beta$-SiC powder which showed different distribution of particle were used as starting materials, i.e. average particle size of $\alpha$-SiC was larger than that of $\beta$-SiC. The mechanical and tribological properties of two groups of specimen, i.e. one contained mainly larger $\alpha$-SiC powder and the other mainly fine particle $\beta$-SiC, were measured. The specimen consisted of larger $\alpha$-SiC exhibited lower density flexural strength and wear resistance is comparison with these of sample containning mainly $\beta$-SiC . This difference could be originated from the dependence of capillary force on the particle size. For the larger SiC particle, the liquid phase may not fill the whole pores during sintering, due to low capillary force, whereas the liquid phase can infiltrate into the small ores surrounded small $\beta$-SiC particle. Thus, the course of high flexural strength and high wear resistance of specimen prepared using small particles can be explaced from the easy infiltration of liquid phase.

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습식 분급으로 입도 조절된 서브 마이크론 크기의 Si 음극활물질의 전기화학적 특성 분석 (Electrochemical Properties of Sub-micron Size Si Anode Materials Distributed by Wet Sedimentation Method)

  • 서진성;김현수;나병기
    • Korean Chemical Engineering Research
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    • 제61권1호
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    • pp.39-44
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    • 2023
  • 본 연구에서는 습식 분극을 통하여 Si 다결정의 입자 크기를 조절을 하였으며, 입자 크기에 따른 Si 음극활물질의 용량 및 수명 특성 변화를 관찰하였다. 진동밀로 분쇄한 Si 입자를 습식법으로 분급한 시료의 입도를 분석한 결과 Si의 불균일한 입자 분포가 균일하게 조절이 되었다. Si를 24시간 분급한 시료의 d50이 0.50 ㎛로 감소하였다. 전기화학적 특성 분석 결과, 입자 크기의 감소로 인하여 전극 내의 저항을 나타내는 Rct 값이 현저하게 줄어들었다.분급하지 않은 Si 시료는 첫 사이클에서 2,869 mAh/g의 방전용량을 나타내었고, 100 사이클 후에는 85.7 mAh/g으로 방전용량이 감소하였다. Si를 24시간 분급한 시료의 경우에 초기에는 3,394 mAh/g의 용량을 보였으며, 100사이클 후에는 1,726 mAh/g의 용량을 유지하였다. 결과적으로 Si 입자의 크기가 감소할수록 방전용량이 증가하였으며, 사이클 수명도 증가하였다.

2단 튜브형 가열로 반응기에 의한 초미세 SiO2 입자의 제조 및 증착 연구 (A Study on Ultrafine SiO2 Particles Generation and Deposition by 2-Stage Tube Furnace Reactor)

  • 유수종;김교선
    • 산업기술연구
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    • 제17권
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    • pp.233-239
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    • 1997
  • The effects of preheating the gas stream on deposition characteristics of ultrafine $SiO_2$ particles were investigated theoretically. The model equations such as mass and energy balance equations and aerosol dynamic equations were solved to predict the particle growth and deposition. The gas temperatures, $SiCl_4$ concentrations, $SiO_2$ particle volumes, $SiO_2$ particle sizes and deposition efficiencies of $SiO_2$ particles were calculated for various preheating temperatures. As the preheater setting temperature increases, the $SiO_2$ particle size distribution becomes more uniform, because the effect of $SiCl_4$ diffusion decreases.

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