• Journal of Welding and Joining
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• v.17 no.5
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• pp.61-68
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• 1999

For the last two decades, waveform control techniques have been successively developed and applied for the inverter welding machines resulting in the substantial reduction of spatter generated in CO₂ welding. One of the constituents commonly involved in those techniques is to delay the instant of current increase to some extent after the initiation of short-circuiting. Although this technique has been known to be quite effective in reducing the spatter generation through the suppression of is instantaneous short circuiting, the delay time necessary for minimum spatter has not been clearly understood. In this study, the control system for varying the delay time was constructed so that the spatter generation rates could be measured over a wide range of delay time, 0.29-2.0 msec. As a result of this study, it was demonstrated that spatter generation rate(SGR) sharply decreased at delay time of 0.6 msec and longer accompanied with the change in characteristics of short circuit mode from the instantaneous short-circuiting(ISC) dominant to normal short-circuiting(NSC) dominant. Another feature that have been found in current waveform of over 0.6msec was the creation of current pulse right after the arc reignition stage. Because of this current pulses weld pool oscillated in wave-like fashion and it looks like to play an important role in developing short circuiting between electrode and weld pool.

• Journal of Welding and Joining
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• v.14 no.1
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• pp.57-67
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• 1996

With an expansion in automation of welding processes, emphasis has been shifted from other welding processes to the GMA welding. However, there is a problem with this process that the spatter occurs very frequently. In GMA welding, there are several types in the way of metal transfer from the electrode wire to the weld pool, which have a close relatonship with the spatter genetration. This study was concerned with the spatter occurring in the short-circuiting transfer. In welding with short-circuiting, the electromagnetic force formed by the welding current facilitatics the rupture of the metal bridge between the wire and workpiece and ensures the normal process of the welding process. However, the spatter can be genetrated from the droplet because of the upward magnetic force, when the droplet contacts with the weld pool. The passage of current through the bridge results in the accumulation of the thermal energy, which causes the bridge to explode in the final stage of short-circuiting, thus forming the spatter. Based on the above phenomena in conjunction with other experimental results published, the physical phenomenon related with the occurrence of spatter was modeled and the current waveform was investigated to reduce the spatter. Finally, the fuzzy rule based method was proposed to predict the time of short-circuiting and arcing in the metal transfer.

• Journal of Korean Society of Water and Wastewater
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• v.22 no.1
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• pp.105-112
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• 2008

Disinfection is a basic and effective microorganism inactivation method and historically contributed a decrease in waterborne diseases. To guarantee the disinfection ability, improving T in CT value is important. Many indexes are used to estimate the hydraulic efficiency, however, these are black-box analysis. Therefore it is need to develope new estimation method. In this study, internal short-circuiting estimation method (ISEM) is developed using CFD and we inquire into the factor which causes increase of $T_{10}/T$ value as LW ratio increases. And the effect of shape on the relation of LW ratio and $T_{10}/T$ is analyzed. As LW ratio increases, internal short-circuiting index (ISI) of influent and effluent zone is rapidly reduced and recirculation and dead zone are reduced in channel zone. Therefore, as the $T_{10}/T$ value converges maximum value, ISI curve is changed from "V" shape to "U" shape and hydraulic efficiency is improved especially in downstream portion of clearwell. The less the shape ratio(width/length of clearwell) is the less the $T_{10}/T$ value is at a same LW ratio because the portion of turning zone increases as shape ration decreases, therefore more boundary separation is generated.

• Journal of Korean Society on Water Environment
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• v.21 no.1
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• pp.40-45
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• 2005

Sedimentation is one of the most common and important units in conventional water treatment plant. Structure such as various baffle walls and inclined plate settler may be obstacles to the horizontal flow when it is poorly designed. Therefore, the effects of these structures on characteristics of hydraulic flow must be evaluated to improve the settling efficiency of the floc. The hydraulic characteristic of the two sedimentations at Y water treatment plant (YWTP), which have different deflector baffles inside the settling basin, were investigated by tracer (fluoride) test. The inclined plate settler installed inside settling basin caused an undesirable impact on horizontal flow and produced dead zone. Solid baffle wall under the plate settler could help to minimize the formation of density currents and flow short circuiting. NaF used as a tracer was recovered more than 90% at investigated all basins. Morill index ($t_{90}/t_{10}$), Modal index ($t_p/T-HRT$) and short-circuiting index ($[M-HRT-t_p]/M-HRT$) were determined from tracer test results performed at YWTP. Those indices ranged 2.95~3.02, 0.40~0.53 and 0.32~0.46, respectively.

• Proceedings of the KWS Conference
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• 2005.11a
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• pp.120-122
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• 2005

• Journal of Korean Society of Water and Wastewater
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• v.18 no.4
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• pp.427-436
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• 2004

Sedimentation is one of the most common and important units in conventional water treatment plants. Structure such as various baffle walls and inclined plate settler may be obstacles to the horizontal flow when it is poorly designed. Therefore, the effects of these structures on characteristics of hydraulic flow must be evaluated to improve the settling efficiency of the floc. The hydraulic characteristic of the four sedimentations at the three real WTPs (water treatment plants), which have different structural properties respectively inside the settling basin, were investigated by tracer (fluoride) test. The inclined plate settler installed inside settling basin caused a undesirable impact on horizontal flow and produced dead zone. Intermediate baffle and solid baffle wall under the inclined plate settler at GE plant help to minimize the formation of density currents and flow short circuiting. However, installing perforated baffle under the inclined plate settler at other plants could not induce even distribution of flow. NaF used as a tracer was recovered more than 90% at investigated all basin. Morill index ($t_{90}/t_{10}$), Modal index ($t_p/T-HRT$) and short-circuiting index ($[M-HRT-t_p/M-HRT$) were determined from tracer test results performed at three WTPs. Those indices ranged 2.99~3.45, 0.44~0.72 and 0.23~0.47, respectively.

• Journal of Korean Society of Water and Wastewater
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• v.22 no.1
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• pp.113-120
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• 2008

A large majority of clearwell must be modified with maintaining the present baffles since they were underground built with the material like concrete. Therefore it is unreasonable to apply the previous research in clearwell modification which is studied with the assumption that distance between baffles is constant. In this study, internal short-circuiting estimation method (ISEM), which has the advantage of being applied at any condition, is applied to evaluate modification of A clearwell and modify B and C clerwell which have unusual characteristics. After analyzing the hydraulic efficiency at current state, modifications, where baffles, intra basins and diffuser walls are additionally installed, are considered and evaluate using ISEM. And the effect of intra basin and diffuser wall on $T_{10}/T$ is estimated and application feasibility of ISEM is evaluated. The improvement of intra basins is almost same with that of baffles. Also, short-circuiting in effluent zone can be reduced with the same level of channel zone if intra basin is added in effluent zone. However, effect range is restricted to the next channel zone. Diffuser wall can obtain the lower ISI than minimum ISI of cases where baffles and intra basins are installed. Therefore, additional improvement of $T_{10}/T$ value can be expected after $T_{10}/T$ value converges maximum only using baffles

• Proceedings of the KWS Conference
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• 2002.10a
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• pp.94-100
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• 2002

During the last years, great progress has been made in the fields of welding power sources and filler materials for the MIG-welding of magnesium alloys. This advice resulted in a better welding process, md, therefore, in highly improved welding results. Furthermore the gap between short-circuiting- and spray-arc-trunsfer could be closed by the triggered short-circuiting- and the short-circuiting-arc with pulse overlay. A crucial contribution to the welding process is the energy input into the filler material. Many problems result from the physical properties of magnesium, for instance its narrow interval between melting point 600$^{\circ}C$ and vaporization point 1100$^{\circ}C$. The energy input into the filler material has to be regulated in such a way that the wire will melt but not vaporize. For th is reason, special characteristics of power sources hue been examined and optimized with the help of high-speed-photographs of the welding process with particular consideration of the drop detachment. An important improvement of the weld seam profile has been achieved by using filler material of only 1.2 mm in diameter. The experiments hue been made with 2.5 mm thick extruded profiles of AZ31 and AZ6l. The results of tensile testing showed strength values of 80 to 100% of the base metal. B ending angles up to 60$^{\circ}$ have been reached. The fatigue strength under reversed bending of the examined magnesium alloys after welding reaches 50% of the strength of the base metal. When the seam reinforcement is ground of the fatigue strength can be raised up to 75% of the base metal.

• The Transactions of the Korean Institute of Power Electronics
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• v.7 no.3
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• pp.272-280
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• 2002

The recent research topics on $CO_2$ arc welding power supplies are focused mainly on the reduction of spatter generation. The method for reducing the spatters can be approached in several ways: finding the new materials fur consumable electrode and shielding gases, researching on the circuit topology and the controller. In this paper, the metal transfer and several control methods for the $CO_2$ GMAW were described. And it was proposed and compared with other schemes that the control method for reducing spatter by controlling the welding current when short-circuit and re-ignition.

• International Journal of Korean Welding Society
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• v.4 no.1
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• pp.15-22
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• 2004

Metal transfer behavior of three shielded metal arc welding electrodes, AWS El1018, E6013 and E6010, were investigated through the characterization of size distribution of droplets and measurement of arc voltage signals. Of the three electrodes, Ell018 electrode showed the largest droplet size with the smallest amount of spatter, while E6010 electrode showed the smallest droplet size with the largest amount of spatter. Even though Ell0l8 electrode showed a good agreement between the frequencies of voltage drop in FFT processed voltage signals and the transfer rate of droplets, E6013 and E6010 electrodes showed weaker correlation because of their dominant explosive transfer behavior. The type of cathode used and electrode baking time also influenced the metal transfer behavior. Compared to bead-on-plate welding using steel plate as a cathode, welding on a water-cooled copper pipe showed less short-circuiting and higher melting rate in all electrodes because of higher arc potential and/or anode drop. When baked for a long time, E6010 electrode showed much more stable arc with less short-circuiting and explosion due to the loss of gas formation ingredients.