• Title/Summary/Keyword: Shop Floor Programming

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Conversational Programming System for NC Lathes (I) (선반용 대화형 프로그래밍 시스템(I))

  • 신동수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.29-39
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    • 1998
  • A conversational programming system for turning processes was studied to enhance the user friendliness of a NC Lathe by adopting man-machine interface functions through Delphi programming tool under the Windows 95 environment. Functions of tool collision checking were developed through zone limitation algorithms. Final shape of workpiece was generated by means of tree structure algorithm. Shop floor programming performance was incorporated in the developed CAM module. In order to increase flexibility of the man-machine interface, graphic based programming tools have been developed. A NC turning machine equipped with an open architecture PCNC was used as a test bed of the system. Performance of the system was verified through case studies.

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Conversational Programming System for NC Lathes (II) (선반용 대화형 프로그래밍 시스템(2))

  • 신동수;김향윤;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1191-1194
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    • 1995
  • A conversational programming system for turning processes was studied to enhance the user friendlness of an NC by adopting man-machine interface functions through Visual C $^{++}$ programming tool under the Windows 95 environment. Shop floor programming performance was incorporated in the developed CAM module. In order to increase flexibility of the man-machine interface, graphic based programmin tool have been developed. An NC turning machine equipped whit an open architecture PCNC was used as a test bed of the system. Perfomance of the system was verified through case studies..

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A Development of Conversational Program for Lathe (선반용대화형 프로그램의 개발)

  • 신동수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.15-21
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    • 1996
  • This paper describes a development of conversational program for lathe. The proposed program is a NC programming system specialized for use in machine tool controls. Its easy to use graphic interface built-in database capabilities make it an ideal way to program part on the shop floor. In order to manage effectively machining process it proposed the algorithm of tree structures for design processing. Also using interative structure it proposed the methods of conversational programming to generate automatically NC program.

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Development of Versatile CAM System (PosCAM) Supporting CNC Shop Floor Operation (CNC Shop Floor 조업지원용 다능형 CAM시스템 (PosCAM) 개발)

  • 서석환;지우석;김성구;홍희동;조정훈;정대혁;김창남
    • Korean Journal of Computational Design and Engineering
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    • v.4 no.4
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    • pp.339-349
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    • 1999
  • The punose of this paper is to introduce the comprehensive CAM system (called PosCAM) supporting various function requested from shop floor operators. PosCAM is comported of two subsystems (PosCAM I and PosCAM II) which are designed to make up for the contemporary CAD/CAM systems. PosCAM I is mainly for : a) verifying the part programs written in both custom macros and standard G-codes, b) enhancing machining productivity and quality with built-in cutting conditions and feedrate optimization algorithm. PosCAM II is for : a) efficiently managing the numerous part programs and tool data stored in CNC memory, and b) integratively controlling and monitoring various CNCs from the control center through RS-422 with DNC 2 protocol. The developed systems have been tested via various experiments, and can be Applied for the industrial CNC machine shop as a means for enhancing productivity. The PosCAM system has been implemented and successfully used in the Machine Shop Department of PosCAM since march 1998.

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A Distributed Task Assignment Method and its Performance

  • Kim, Kap-Hwan
    • Management Science and Financial Engineering
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    • v.2 no.1
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    • pp.19-51
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    • 1996
  • We suggest a distributed framework for task assignment in the computer-controlled shop floor where each of the resource agents and part agents acts like an independent profit maker. The job allocation problem is formulated as a linear programming problem. The LP formulation is analyzed to provide a rationale for the distributed task assignment procedure. We suggest an auction based negotiation procedure including a price-based bid construction and a price revising mechanism. The performance of the suggested procedure is compared with those of an LP formulation and conventional dispatching procedures by simulation experiments.

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-A Study on the DNC System with the Function of Process Monitoring and Control- (공정관리 기능을 강화한 DNC 시스템 구현에 관한 연구)

  • 김채수;심문보
    • Journal of the Korea Safety Management & Science
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    • v.5 no.2
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    • pp.87-98
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    • 2003
  • With the development of CNC(Computer Numerical Control) and communication technology, the connotation and functions of Distributed Numerical Control have been greatly enlarged. In this study, we develop and implement a Distributed Numerical Control system that has real time and multi-tasking operation capability for the machining cell with various NC(Numerical Control) and CNC machines. With the consideration of economy, generalization and extension, this system is interfaced with Shop Floor Control System, Machine Control System and Tool Preparation System using advanced networking method. In the implementation phase, we use the ORACLE DBMS (Database Management System) as the DBMS and Microsoft Visual C++ as the programming tools.

An Algorithm for Automatic Guided Vehicle Scheduling Problems (자동유도운반차 (Automatic Guided Vehicle) 스케쥴링 해법)

  • Park, Yang-Byeong;Jeon, Deok-Bin
    • Journal of Korean Institute of Industrial Engineers
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    • v.13 no.1
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    • pp.11-24
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    • 1987
  • Automatic Guided Vehicle Systems feature battery powered driverless vehicles with programming capabilities for path selection and positoning. Vehicles serve the machines in shop, following a guide path system installed on the shop floor. The basic problem in the system is to determine a fixed set of vehicle routes of minimal total distance(time) while keeping capacity and distance(time) constraints. In this paper, a heuristic algorithm is presented for scheduling the automatic guided vehicles. The algorithm routes the machines based on their distances and polor coordinate angles, taking into account the structural feature of the system. Computational experiments are performed on several test problems in order to evaluate the proposed algorithm. Finally, a framework for dealing with the case where supplies from the machines are probabilistic is described.

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Developing a STEP-NC Prototype based on ISO 14649 Paradigm (ISO14649 패러다임에 입각한 STEP-NC 프로토타입 시스템 개발)

  • Seo, Seok-Hwan;Jo, Jeong-Hun;Jeong, Dae-Hyeok;Lee, Byeong-Eon;Cheon, Sang-Uk
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.171-179
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    • 2002
  • STEP-NC is the next generation CNC controller taking STEP-based data model as the interface scheme (or language) between CAM and CNC, and carrying out various intelligent functions. At the moment, efforts are being made worldwide to establish international standard for the new interface scheme formalized as ISO14649. As the new language is being established, increasing attention is being paid to the development of the new CNC. Korea STEP-NC is an integrated STEP-NC system taking ISO 14649 as an input, and carrying out various intelligent functions. It is composed of 5 modules: 1) Shop Floor Programming System (PosSFP), 2) Tool Path Generator (PosTPG), 3) Tool Path Viewer (PosTPV), 4) Man Machine Interface (PosMMI), and 5) CNC Kernel (PosCNC). Distinguished from other prototypes (of Europe and USA), the Korea STEP-NC is top-down designed, and bottom-up implemented comprehensively incorporating all the crucial components for realizing the full benefit of STEP-NC paradigm, without using any existing commercial CAD/CAM systems and CNC kernels. The Korea STEP-NC prototype was successfully demonstrated and evaluated in the ISO conventions Together with prototypes of Europe and USA, Korea STEP-NC will be used as a reference system fur the Triangular Conformance Test to be jointly carried out by ISO TC184 SC1, SC4, and IMS Project.

UML-based PLC Ladder Logic Design and Automatic Generation of Ladder Code (UML 기반 PLC 래더 로직 설계와 코드 자동 생성)

  • Han, Kwan-Hee;Park, Jun-Woo
    • Korean Journal of Computational Design and Engineering
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    • v.14 no.1
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    • pp.50-59
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    • 2009
  • There are two main problems in the current PLC ladder programming practices: First, currently there are no widely adopted systematic design methods to deal with PLC based control systems in the shop floor. So, the control logic design phase is usually omitted in current PLC programming development life cycle. Second, PLC ladder logic provides only microscopic view of system processes. As a result, it is difficult for FA engineers to have overall perspectives about the interaction of system components intuitively during the verification step of logic errors. To solve these problems, this paper proposed object-oriented design and automatic generation method of PLC ladder logic. Based on the proposed method, the computer software to assist the automatic ladder logic generation is also developed.

Development of the DNC System for SFC/POP (SFC/POP 연계형 DNC 시스템 구현)

  • Choi, Jung-Hee;Kim, Jae-Gyun;Lee, Dong-Hyun;Choi, In-Jib
    • IE interfaces
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    • v.12 no.3
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    • pp.374-381
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    • 1999
  • In this paper, we propose an architecture of the DNC system for Shop Floor Control/Point of Production(SFC/POP). The DNC system to be presented this paper retrieves line-up sheets which include the drawing information, making a index database for line-up sheets, NC programs and tool adjustment data. And it is interface with a raw material, jig and tool information. Also, the DNC system transmits operation information to real workers rapidly, and supports realtime monitoring by collecting the state information of machines directly. In the analysis and design phases, this paper models realtime events using the state transition diagrams. In the implementation phase, we use the ORACLE DBMS(Database Management System) as the DBMS and Developer 2000 and Microsoft Visual C++ 5.0 as the programming tools.

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