• Title/Summary/Keyword: Shipbuilding material

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Ferro-cement Boat 건조 보고 (State-of-the-Art Review of Ferro-cement Boat)

  • 박선영
    • 대한조선학회지
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    • 제8권1호
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    • pp.103-118
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    • 1971
  • Ferro-cement is a composite material made of portland cement mortar and wire(or chicken wire) reinforcement. In most cases, as a shipbuilding material, reinforcing steel rods and steel pipes are also used. This report will review the technique of ferro-cement boat building and will guide the working details. Beyond these, this report will present some test results of the ferro-cement test pannels and will compare those with the other well known shipbuilding material. As a matter of fact ferro-cement application to the shipbuilding material is quite not a new theory. There were already lots of case studies and actual ship building applications. But the technique to do this is not easily available to the interested persons and amateur shipbuilders. Therefore this report will stress most its "state-of-the-art review" and give kind guidance in using ferro-cement as a shipbuilding material. For the more interested research worker, technical references as much as listable are printed in the bibliography section on this report.

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조선업에서의 물류 혁신 (Innovation of Material Flow in Shipbuilding)

  • 박순길
    • 대한조선학회 특별논문집
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    • 대한조선학회 2005년도 특별논문집
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    • pp.151-158
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    • 2005
  • It is important to control material flow in shipbuilding as it decides the productivity of production, cost and period of production. The weight of material in a big shipyard is even more one million tons. The results contained in this paper can provide the valuable information on the effect of reduction of cost and competitive power. The intention of this paper is to let ship builders pay attention to material flow. This paper refers to other manufacture's methods to improve their material flow and also give one example to show how to pursue to improve material flow in a shop. We have still lots of room to improve material flow.

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계측시스템을 이용한 자동 강재 적치 관리 시스템 개발에 관한 연구 (A study on Development of Auto Steel-Plate Pile System Using Measurement System)

  • 유지헌;김호경;임래수;신헌주
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 동계학술발표대회 논문집
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    • pp.424-428
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    • 2008
  • On processing of the shipbuilding, Various steel plates are used as the important material in many fields including the shell plate, a structure, etc. Therefore, the proper steel plate management system like a warehousing, pile, delivery is very important. Presently Operators manage the steel plate by using the software program, but they manage many parts manually, so many problems are generated on the steel plate check, management, and operator safety. In order to solve this problem, we developed Auto Steel-Plate Piling System. Also this system automatically manages and traces the steel-plate from warehousing to delivery.

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Development of method to remove weld scallop and ceramic backing material of wedge type and its application

  • Kang, Sung-Koo;Yang, Jong-Soo;Kim, Ho-Kyung
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제7권2호
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    • pp.315-323
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    • 2015
  • The weld scallop has been used for joining T-bars. There are a lot of weld scallops in shipbuilding. It is difficult to perform scallop welding due to the inconvenient welding position. This results in many problems such as porosity, slag inclusion, etc. In this study, a new method is devised to remove weld scallops by incorporating a Ceramic Backing Material (CBM). The weld scallop is removed by an elongation of the v groove. In order to insert a CBM into the groove without a weld scallop, a wedge-shaped CBM is developed. The top side of the developed CBM is similar to the shape of a general back bead. The bottom surface has a saw-toothed shape for cutting at a suitable length. This can be attached to the root side of a face plate using adhesive tape, just like a general CBM. Welding experiments in normal and abnormal conditions are carried out and the possibility of burn-through is examined. This CBM's applicability to shipbuilding is verified.

Research on a simulation-based ship production support system for middle-sized shipbuilding companies

  • Song, Young-Joo;Wo, Jong-Hun;Shin, Jong-Gye
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제1권2호
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    • pp.70-77
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    • 2009
  • Today, many middle-sized shipbuilding companies in Korea are experiencing strong competition from shipbuilding companies in other nations. This competition is particularly affecting small- and middle-sized shipyards, rather than the major shipyards that have their own support systems and development capabilities. The acquisition of techniques that would enable maximization of production efficiency and minimization of the gap between planning and execution would increase the competitiveness of small- and middle-sized Korean shipyards. In this paper, research on a simulation-based support system for ship production management, which can be applied to the shipbuilding processes of middle-sized shipbuilding companies, is presented. The simulation research includes layout optimization, load balancing, work stage operation planning, block logistics, and integrated material management. Each item is integrated into a network system with a value chain that includes all shipbuilding processes.

에폭시 프라이머 도료의 에어리스 스프레이 분사 시간에 따른 팁 노즐 침식마모경향과 분사특성 연구 (A study on the erosive wear of spray tip nozzle by epoxy primer paint impingement and the spraying characteristics)

  • 김진억;조연호;천제일;한명수
    • Corrosion Science and Technology
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    • 제14권2호
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    • pp.59-63
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    • 2015
  • Airless spray which is widely used for painting to ship blocks and hull sides is the coating method for attaching atomized paint material to the substrate using spray tip nozzle with compressed air. When the paint material which has high solid contents such as epoxy primer paint is atomized by passing through spray tip nozzle with high pressure, the nozzle composed of tungsten carbide(WC) undergoes the erosive wear, leading to widening of nozzle hole. The deformation of nozzle hole induces improper spray pattern and coating failures such as finger pattern and sagging because the conditions of spray pump pressure and paint flow rate for developing full spray pattern are changed. In this study, an appropriate replacement cycle of spray tip was predicted by measuring the erosive wear tendency as increasing the spraying time of epoxy primer paint.

Wireless LAN 기반의 조선소 현장 정보시스템에 관한 연구 (A Study on the Shipbuilding Yard Information System Based on Wireless LAN)

  • 서관희;김형만;김수영
    • 한국해양공학회지
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    • 제19권6호통권67호
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    • pp.86-91
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    • 2005
  • Regarding some of tire important works in tire shipyard, like tire production process, quality control, and material handling, there are many elements that disturb tire work-flaw. For example, there are mistakes in manufacturing, delay of production, and poor quality. These kinds of disturbances are from tire delay of communication time between tire production field and tire management. Therefore, it would be possible to strengthen tire competitiveness of shipbuilding industries by applying tire information technology based on Wireless Local Area Network (Wireless LAN), in order to establish tire multi-possession of real time production information in limited large shipbuilding yard. In this study, tire construction concept of tire information system, based on Wireless LAN, is proposed to build communication infrastructures in shipyards. The various information regarding shipbuilding inspection, process management, and material flaw are analyzed and constructed to databases in tire middle ware system, as tire platform for using Personal Display Agent (PDA). At last, tire middle ware system, which delivers tire information, is developed by tire C$\sharp$ and Microsoft.net; also, tire PDA application system is structured in WinCE O/S, and is tested and evaluated under tire server linked condition.

선박부품 자재관리시스템 구축 방안 (Implementation of Shipbuilding components and materials management system)

  • 박두진
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2012년도 추계학술대회
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    • pp.909-910
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    • 2012
  • 선박을 건조하는 조선산업은 서로 다른 부품을 순서에 따라 하나씩 조립하여 생산하는 주문형 조립 산업이다. 선박 한척을 건조하는데 필요한 부품의 수는 십여 만개 이상으로 수천에서 수만톤의 강재가 필요하며 보통 선박의 수주에서 인도까지 2년이 소요된다. 조선산업에 쓰이는 부품 등은 국내 외 외주업체를 통해 주문형 생산방식으로 공급받기 때문에 건조과정에서 필요한 부품을 적기에 공급받지 못한다면 물류비용이 증가하고, 작업 및 공정관리의 혼란이 발생한다. 따라서 본 논문에서는 효율적인 선박부품의 관리를 위한 자재관리시스템의 구축 방안을 제안한다.

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새로운 선재(船材)로서의 Mesh Reinforced Cement (Mesh Reinforced Cement as New Shipbuilding Material)

  • 유준호;김훈철
    • 대한조선학회지
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    • 제9권1호
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    • pp.21-31
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    • 1972
  • When one speaks of a concrete ship, most people have an impression of heavy solid rough edged masses of concrete very unlike anything floatable. In the form represented by what is called "MRC", concrete does, however, become light, homogeneous, elastic, resilient, and above all strong still retaining the basic benefit of inexpensive well known concrete properties. The fundamental principal behind this material as a new shipbuilding material is based on the development of "ferro-cement" in the early 1940s by an Italian Engineer Pierre Luigi-Nervi. The "MRC" or Mesh Reinforced Cement has been studied by Korea institute of Science and Technology in connection with a research project "The Small Ship Construction Utilizing Domestic Materials And Its Economic Analysis," of which reports have been issued previously. In this exporsition, some of the basic qualities of "MRC" are discussed in general terms.

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4-계층 모델 기반의 선박 수명주기관리 시스템 프레임워크 (Framework of Ship PLM System Based Upon Four-Tier Model)

  • 김승현;이장현;이경호;서흥원
    • 한국CDE학회논문집
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    • 제15권5호
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    • pp.362-374
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    • 2010
  • Product Lifecycle Management (PLM) is an integrated business approach to manage the creation and distribution of product information throughout the product development process. From the product perspective, PLM encompasses a holistic approach to product development and product information management. It supports the integrated product information in conjunction with the efficient product structures and BOM (Bill Of Material), user interfaces, proper functions, design processes and enterprise integration. Therefore, PLM should not only satisfy required functions as an enterprise software but also offer a systematic method for the efficient application from the initial stage of its development. Recently, many shipyards have been considering the PLM as a strategic solution to get the efficient management of product information such as 3-D models, BOM, drawings, documents, and the other product data. Though many studies on PLM are performed, most of them are performed in a function-based approach adequate for mass productive assembly industries. It could not help having limitations on applying the proper PLM system to the shipbuilding business since the requirements of shipbuilding PLM are too diverse and huge to design the architecture. This study presents the PLM framework which effectively reflects the diverse requirements of shipbuilding PLM. In order to get the macroscopic architecture of shipbuilding PLM, authors suggest the four-tier architecture model which considers the various requirements collected from shipyards. Entities of ship design data are modeled BOM in terms of product structure and hierarchical class diagram. Applicable functions of shipbuilding PLM are also investigated by analysis of issues of ship design. Finally, by reflecting the design process of shipbuilding, To-Be ship design procedure cooperated with the suggested PLM framework has been summarized.