• Title/Summary/Keyword: Shipbuilding Systems Engineering

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A Study on GIS Information System for Shipbuilding Yard Block Logistics Simulation (조선소 야드 블록 물류 시뮬레이션을 위한 GIS 정보 체계 연구)

  • Kim, Sanghun;Lee, Yonggil;Woo, Jonghun;Lim, Hyunkyu
    • Journal of the Society of Naval Architects of Korea
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    • v.55 no.2
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    • pp.116-123
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    • 2018
  • These days, geographic information system has released in everyday life and industries. However, the shipyard only uses it to manage the layout of the yard. In this study, we apply the Geographic Information System to shipbuilding block logistics simulation to analyse the behavior of bogies and forklifts carrying blocks and materials in the shipyard. The shipyard manages daily block logistics plans at the execution planning stage. However, since it is a daily plan, it is difficult to respond to an unexpected situation immediately, and application to judge a certain value or higher value is insufficient. Therefore, a simulation model was created using the shape and attribute information inherent in the geographic information system to verify and improve the block logistics of the mid-and long-term yards. Through this simulation model, we will analyse loads on the workplace, stockyard, and road, and contribute to overall logistics improvement from the point of view of resource planning. In addition, the results of the simulation are reflected in the planning, to help support various decisions.

A study on the development of the OMS/MP based on the Fundamentals of Systems Engineering

  • Jeong, Yeonhwan
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.4
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    • pp.468-476
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    • 2018
  • The Systems Engineering method is increasingly recognized as a central in the Acquisition of Weapon Systems in South Korea. Because of these trends, issues concerned with improving weapon system design are increasingly raised. This paper presents a development of Operational Mode Summary/Mission Profile (OMS/MP) in terms of Weapon Systems Acquisition for application to Systems Engineering method. For a systematic approach, a precise concept of OMS/MP is derived by analyzing the concept of conventional OMS/MP. This paper reviews the results of a series of previously reported examples aiming to develop the OMS/MP of a weapon system. Based on this, the limitations of the conventional OSM/MP applications are investigated. And these limitations can be resolved by the Fundamentals of Systems Engineering. Finally, the OMS/MP framework based on the Fundamentals of Systems Engineering has been proposed and is successfully implemented for the Harbor Underwater Surveillance System.

Simplified Formula for Predicting the Ballistic Limit Velocity of High Strength Shipbuilding Steel Plates Based on Experimental Data (함정용 고장력 판재의 방호한계속도 추정을 위한 간이 실험식)

  • Moon, Seok-Jun;Kim, Won;Song, Jinseop;Choi, Jong-Min
    • Journal of the Society of Naval Architects of Korea
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    • v.58 no.5
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    • pp.322-329
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    • 2021
  • Naval ships are designed to have a variety of active and passive systems to defend against enemy threats. One of the passive defense systems is to protect crew members and core equipment against the threat by using the outer plate of the equipment. This study was intended to deal with design methods against small arms ammunition and fragments. The Korea Institute of Machinery and Materials has measured the ballistic limit velocity of two types of high-tensile plate materials (AH36 and EH36) widely used in ships and offshore structures through tests in cooperation with various related organizations, and the result data is continuously accumulated. Based on the accumulated test results and data, such as mil test certificates of plate materials, it is intended to estimate the protection limit speed of high-tensile plates and to develop a simple calculating formula that can be used in the early design stage.

On the Docking Analysis of Global Ship Structure Using Simplified Grillage Model (간이화된 격자 구조 모델을 사용한 선박의 도킹 해석에 대하여)

  • Kim, Sung-Chan;Ryu, Cheol-Ho;Lee, Jang-Hyun;Lee, Kyung-Seok;Baek, Ki-Dae;Sohn, Sang-Yong;Choi, Joong-Hyo
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.6
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    • pp.710-718
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    • 2008
  • This paper presents a simple and fast approach to plan the arrangement of supports and to do a ship docking analysis. The unpredicted structural damages often happen from a docking works as the size of ships are getting larger and larger. In docking a ship, excessive reaction forces from supports are primary causes of the structural damage. The grillage analysis method is employed to simply calculate only the reaction forces at supports. The grillage modeling strategies are proposed to improve the accuracy. In this paper, the results obtained by the proposed approach are compared with those of the current whole-ship FEA for typical types of ships. Comparison shows that the results from the present grillage approaches are reasonably in a good agreement with the 3-D full F.E one. Finally, an integrated program developed for the ship docking analysis is described.

Hull Maintenance Management System Development for Semi-Submersible Drilling Rig (반잠수식 시추선용 선체 유지보수 관리 시스템 개발)

  • Oh, Eun-Sung;Choi, Woo-Young;Kim, Hyeong-Cheol;Bae, Si-Hoon;Byeon, Ji-Ha
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.3
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    • pp.129-137
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    • 2013
  • Each owner or operator of offshore products uses a maintenance management system like CMMS(Computerized Maintenance Management System) in order to manage their assets effectively and efficiently for a long time. But most of maintenance management systems have been focused on machinery items, not on 'Hull' until now. On the other hand, classifications like ABS, DNV, GL are having a sale on hull inspection and maintenance system for ships and an interest in hull maintenance system is increasing because of the application of EDD(Extended Dry Docking). This paper discusses the concept, inspection process and the practical application of Hull maintenance for Semi-submersible drilling rig to extend the service life and run a stable operation.

Spatial Scheduling for Mega-block Assembly Yard in Shipbuilding Company (조선소의 메가블록 조립작업장을 위한 공간계획알고리즘 개발)

  • Koh, Shie-Gheun;Jang, Jeong-Hee;Choi, Dae-Won;Woo, Sang-Bok
    • IE interfaces
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    • v.24 no.1
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    • pp.78-86
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    • 2011
  • To mitigate space restriction and to raise productivity, some shipbuilding companies use floating-docks on the sea instead of dry-docks on the land. In that case, a floating-crane that can lift very heavy objects (up to 3,600 tons) is used to handle the blocks which are the basic units in shipbuilding processes, and so, very large blocks (these are called the mega-blocks) can be used to build a ship. But, because these mega-blocks can be made only in the area near the floating-dock and beside the sea, the space is very important resource for the process. Therefore, our problem is to make an efficient spatial schedule for the mega-block assembly yard. First of all, we formulate this situation into a mathematical model and find optimal solution for a small problem using a commercial optimization software. But, the software could not give optimal solutions for practical sized problems in a reasonable time, and so we propose a GA-based heuristic algorithm. Through a numerical experiment, finally, we show that the spatial scheduling algorithm can provide a very good performance.

An Industrial Manipulator for Shipbuilding;Off-Line Programming and Open Architecture

  • Lee, Ji-Hyoung;Hong, Kyung-Tae;Oh, Seung-Min;Hong, Keum-Shik
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.397-402
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    • 2005
  • In this paper, to improve the efficiency of welding and user convenience in the shipbuilding industry, a PC-based off-line programming (OLP) technique and the development of a robot transfer unit are presented. The developed OLP system is capable of not only robot motion simulations but also automatic generations of a series of robot programs. The strength of the developed OLP system lies in its flexibility in handling the changes of the welding robot's target objects. Moreover, for a precise transfer of the robot to a desired location, an auxiliary mobile platform named a robot-origin-transfer-unit (ROTU) was developed. To enhance the cornering capability of the platform in a narrow area, the developed ROTU is equipped with 2 steering wheels and 1 driving wheel. Both the OLP and the ROTU were field-tested and their performances were proven successful.

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A Study for Improvement of Work using Digital Human Modeling (디지털 휴먼 모델링 도구를 이용한 작업 개선에 관한 연구)

  • Kim, Dong-Joon;Park, Ju-Yong;Kim, Hyun-Woo;Chang, Seong-Rok
    • Journal of the Korean Society of Safety
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    • v.23 no.2
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    • pp.51-56
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    • 2008
  • In these days, work-related musculoskeletal disorders(WMSDs) is one of the issues in the shipbuilding industry. As the number of injured workers and demands for worker's compensation have rapidly increased, improvement of work conditions and environments to prevent WMSDs has been more demanded. To reduce WMSDs' hazards in the shipbuilding industry, simulation technique which showed it's ability of increasing the manufacturing productivity was applied, because simulation technique has the evaluation ability for a worker's danger level of production process by RULA(Rapid Upper Limb Assesment). In this research, worker's altitude had modeled and worker's action has simulated. After the caution level was evaluated, we pointed out clues which had high workload. To reduce work-load, we applied ergonomic principles for improving working conditions and environments. Improved working conditions and environments were simulated using human modelling and simulation and their workload were evaluated again.

Research Trends of Scheduling Techniques for Domestic Major Industries (국내 주요 산업별 스케줄링 기법의 연구동향)

  • Lee, Jae-yong;Shin, Moonsoo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.1
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    • pp.59-69
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    • 2018
  • The up-to-date business environment for Korean manufacturers is very complex and rapidly changing. Especially, the companies have faced with various changes derived from small quantity batch production, diversification of customer demands, and short life cycles of products. Consequently, the Korean manufacturing companies are in need of more efficient production planning and scheduling techniques. In this paper, the research trend of scheduling techniques is investigated to provide relevant information to researchers in this field. Furthermore, some implications for future researches are presented regarding literatures published in Korea over the last 10 years. This paper presents an entire investigation into Korean research works on scheduling (2,569 papers) that are published from 2007 to 2016. Especially, detailed analysis was carried out in the following three industry : 1) semiconductor, 2) shipbuilding and 3) automobile. In this paper, approaches to scheduling presented in the literature are categorized into the following three categories : 1) application, 2) algorithm, and 3) simulation modeling. First, in the semiconductor industry, scheduling techniques related to semiconductor cleaning processes, photolithography processes, chemical processes, transport and transport equipment have been found to be dominant. Second, the shipbuilding industry is focused on assembly processes, transporter, crane and various existing production management system. On the other hand, the scheduling research of the automobile industry is mainly focused on the vehicle movement routing and procurement supply-chain planning algorithm in terms of logistics. The conclusion of this study are expected to provide many implications for various types of academic and practical follow-up studies related to scheduling in consideration of main characteristics of semiconductor, shipbuilding and automobile industries.

Sensitivity Study on SCR Design for Spread-Moored FPSO in West Africa

  • Yoo, Kwang-Kyu;Joo, Youngseok
    • Journal of Ocean Engineering and Technology
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    • v.31 no.2
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    • pp.111-120
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    • 2017
  • It is generally acknowledged that the Steel Catenary Riser (SCR) is the most cost-effective riser type for deep-water offshore fields among various risers, including the SCR, flexible riser, and hybrid riser. However, in West Africa, the SCR type may not be suitable for FPSO systems because the large vertical motion of the floater brings about a considerable riser dynamic response. In this paper, an SCR system is designed for the FPSO in the West African field, where the use of a hybrid riser has been preferred. The proposed SCR configuration fulfills the design criteria of the API, such as the strength check and fatigue life. Moreover, a sensitivity analysis is also carried out to improve the certainty in the SCR design of a deep-water FPSO. The parameters affecting the strength and fatigue performance of the SCR are considered.