• Title/Summary/Keyword: Ship plate

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On the Weld-Induced Deformation Control of Ship's Thin Plate Block (I) (선체 박판구조의 용접변형 제어에 관한 연구(I))

  • Lee, Joo-Sung;Kim, Cheul-Ho
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.5
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    • pp.496-503
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    • 2007
  • Although weld-induced deformation is inevitable in shipbuilding, it is important to reduce it as low as possible during fabrication for a more efficient production of ships' blocks. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates, and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the transverse and longitudinal deformation. in order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. Numerical simulation has been also carried out to compare the weld-induced deformation and residual stress. From the present study, it has been found that the tensioning method is very effective on reduction of weld-induced residual stress as well as weld-induced deformation.

On the Deformation Control of Ship's Thin Plate Block by Applying the Tensioning Method (장력법을 적용한 선체 박판블록의 변형감소 방안에 관한 실험연구)

  • Lee Joo-Sung;Kim Cheul-Ho
    • Journal of Ocean Engineering and Technology
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    • v.20 no.3 s.70
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    • pp.103-108
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    • 2006
  • It has been well appreciated that reducing weld-induced deformation as law as possible is important during fabrication for a more efficient production of blocks. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the weld-induced deformation. In order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present experimental study, it has been found that the tensioning method is very effective on reduction of weld-induced residual stress as well as weld-induced deformation.

A Study on the Elasto-Plasticity Behaviour According to the Yield Strength of a Ship's Plate (항복강도에 따른 선체판의 탄소성거동에 관한 연구)

  • 고재용;박주신
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2003.05a
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    • pp.27-31
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    • 2003
  • Recently, buckling is easy to happen as that High tensile steel that is the thin plate absence is used comprehensively for the structure. Specially, buckling is getting into important design standard in hull construction which use High tensile steel. Therefore, that grasp conduct exactly after buckling is important in stability of hull structure. In this study, examined closely about conduct and secondary buckling after initial buckling of thin plate structure which receive compressive load according to various kinds yield strength under simply supported condition that make by buckling strength formula standard in each payment in advance rule to place that is representative construction of hull in this research. Analysis method is F.E.M by ANSYS and complicated nonlinear behaviour to analyze such as secondary buckling in used arc-length method.

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Analysis & Comparison of Stress Concentration Factors of 2D Plate with Single/Multiple Hole (2차원 평판 단일/다중 구멍에 대한 응력 집중 계수 해석 및 비교)

  • Lee, SangGu;Gong, DuHyun;Sim, JiSoo;Shin, SangJoon
    • Proceeding of EDISON Challenge
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    • 2016.03a
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    • pp.209-216
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    • 2016
  • Holes of rivets, bolts and nuts may cause stress concentration on the plates used in aircraft, ship and other structures. Excessive stress concentration may lead to severe breakage of the plates. Thus, accurate analysis of the stress concentration at the design stage will be important. In this paper, accuracy of EDISON program in stress concentration analysis was examined. By changing hole size on a narrow plate, the change of the stress concentration factor(K) was investigated. Additionally, the same experiment was conducted about series of holes on plate to investigate the interaction between adjacent holes. Then, these numerical results were compared with the analytic prediction. EDISON program showed very high accuracy about stress concentration, since the numerical results was correlated well with the analytic prediction.

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Transient energy flow in ship plate and shell structures under low velocity impact

  • Liu, Z.S.;Swaddiwudhipong, S.;Lu, C.;Hua, J.
    • Structural Engineering and Mechanics
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    • v.20 no.4
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    • pp.451-463
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    • 2005
  • Structural members commonly employed in marine and off-shore structures are usually fabricated from plates and shells. Collision of this class of structures is usually modeled as plate and shell structures subjected to dynamic impact loading. The understanding of the dynamic response and energy transmission of the structures subjected to low velocity impact is useful for the efficient design of this type of structures. The transmissions of transient energy flow and dynamic transient response of these structures under low velocity impact are presented in the paper. The structural intensity approach is adopted to study the elastic transient dynamic characteristics of the plate structures under low velocity impact. The nine-node degenerated shell elements are adopted to model both the target and impactor in the dynamic impact response analysis. The structural intensity streamline representation is introduced to interpret energy flow paths for transient dynamic response of the structures. Numerical results, including contact force and transient energy flow vectors as well as structural intensity stream lines, demonstrate the efficiency of the present approach and attenuating impact effects on this type of structures.

Basic Study on 250KW-class IoT Electric Heater for Ship Fuel Heating (선박연료 가열용 250KW급 판형 IoT 전기히터의 기초연구)

  • Jang, Sung-Cheol
    • Journal of Internet of Things and Convergence
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    • v.7 no.3
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    • pp.63-68
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    • 2021
  • Domestic electric heater manufacturers are focusing on technology development to improve the efficiency of existing products. The electric heater for ship fuel is large in size and has high difficulty in miniaturization/high efficiency, so there are not many companies that try to develop technology yet. The existing electric heater has a structure of low heating efficiency because the contact time with the heat exchange tube of the heating medium is very short because the flow path of the ship engine fuel is monotonous. Since it is manufactured in a tubular shape, the volume is very large regardless of the heating efficiency. As a result, the tubular electric heater device applied by overseas advanced companies has difficulty in maintaining and repairing because it is necessary to decompose all tubular heaters when a specific part of the inside is damaged and if the heat exchange tube is damaged, all the heat exchange tubes must be decomposed. In this study, a basic study on plate type electric heaters capable of heating 10 tons of ship engine fuel per hour and setting a maximum temperature of up to 150℃ was conducted through a 250kW capacity plate type electric heater.

An Experimental Study on the Development of a Cabin Noise Reduction System for Improving Ship Habitability (선박 거주성 향상을 위한 선실 소음 저감 시스템 개발에 관한 실험적 연구)

  • Young-Choul Seo;Deug-Bong Kim;Chol-Seong Kim
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.29 no.6
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    • pp.620-627
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    • 2023
  • Ship noise is one of the important factors for the living and health of seafarers, and ef orts to reduce ship noise are actively underway. There are two methods of noise reduction: passive noise Control (PNC) and active noise control (ANC). Unlike cars and airplanes, ANC is not widely used for noise reduction on ships. This study aimed to reduce the noise generated in the engine room by using soundproof panels and high-frequency vibration generators, as well as active noise control (ANC). For this purpose, an experimental model was made using an acrylic box, and the noise reduction effect was measured under four conditions. The experimental results are as follows: First, the soundproof panel had a noise reduction effect in all ranges from 55 dB to 85 dB. In the case of using a high-frequency vibration generator, there was no ef ect in the low noise range such as 55 dB(A), but there was a noise reduction effect in the high noise range such as 70.8 dB(A) and 85 dB(A).Second, when the soundproof panel and the high-frequency vibration generator were used simultaneously, the noise reduction ef ect was up to -2.2 dB(A). The results of this experiment were obtained from an experimental model made of acrylic, and they may be different from actual ships made of steel plate. In future studies, we plan to experiment using iron plate (considering the material, thickness, and structure) used in actual ships. We hope that this study will help to improve the living environment and health of seafarers on ships.

Development of an Object-Oriented Initial Hull Structural Design System (객체 지향 초기 선체 구조 설계 시스템 개발)

  • Roh M.-I.;Lee K.-Y.
    • Korean Journal of Computational Design and Engineering
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    • v.10 no.4
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    • pp.244-253
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    • 2005
  • In the initial ship design stage of shipyards, the hull form design, the basic design (compartment modeling and ship calculation), and the hull structural design are being performed by different systems. Thus, the problem on interfaces between these systems occurs. To solve this, we developed the hull form design system 'EzHULL' and the compartment modeling and ship calculation system 'EzCOM-PART' for developing finally an integrated ship design system. And, in this study, we present an object-oriented hull structural design .system 'EzSTRUCT', which is developed recently. A structural design in an initial design stage can be frequently changed, because the design is not firmly determined yet. Therefore, designers perform the simplified structural modeling with bigger structural parts (or objects) such as deck, longitudinal bulkhead, etc. in the initial design stage, and the detailed structural modeling with smaller structural parts such as plate, seam, slot, etc. in the detailed design stage. However, the existing hull structural CAD system used in a shipyard is not efficient in generating a 3D CAD model in the initial design stage, because it has difficulty in handling frequent changes in design. Therefore, designers initially draw 2D drawings in the initial design stage, and generate the 3D CAD model from these 2D drawings in the detailed design and production design stages. In this study, the hull structural design system, which can efficiently generate a 3D CAD model through rapid modeling at an initial design stage, was developed in this study To evaluate the applicability of the developed system, we applied it to hull structural modeling of various ships such as a VLCC, a bulk carrier, etc. As a result, it could efficiently generate a 3D CAD model of a hull structure.

A Study on the Prediction and Control of Welding Deformations of Ship Hull Blocks (선체 블록의 용접변형 예측 및 제어를 위한 연구)

  • C.D. Jang;C.H. Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.37 no.2
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    • pp.127-136
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    • 2000
  • Welding deformations reduce the accuracy of ship hull blocks and decrease the productivity due to correction work. Preparing an error-minimizing guide at the design stage will lead to a high quality as well as high productivity. And a precise method to predict the weld deformation is an essential part of it. This paper proposes an efficient method to predict complicated weld deformations based on the inherent strain theory combined with the finite element method. The inherent strain is determined by the highest temperature and the degree of restraint. In order to calculate the inherent strain exactly, it is considered that the degree of restraint becomes different according to the fabrication stages in real structures. A simulation of a stiffened plate shows the applicability of this method to simple ship hull blocks.

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Satisfaction Survey of Training to Prevent Marine Accidents on Hydraulic Clutch in Small Ships (소형선박 유압클러치 장치의 해양사고 예방 교육 만족도에 관한 조사)

  • Kim, Young-Un
    • Journal of Fisheries and Marine Sciences Education
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    • v.26 no.5
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    • pp.966-978
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    • 2014
  • Currently, majority small ship's clutch for power transmission to propeller relies on multi plate hydraulic clutch regardless its size. Most of the small ships do not have a spare equipments of clutch. Furthermore, many ship engineers do not have an ability as well as enough experience to solve this problem related to the hydraulic clutch during the voyage. Therefore, any small problems cause many serious marine accidents. Once the clutch has problem, almost of all ships can not sail by itself anymore and it must be towed by salvage boat, maritime police ships, or fish guidance boat etc. In this case, all the accidents will be categorized as a marine accident and they all need to go through marine accident court inquiries. In this study, an understanding of each crew on hydraulic clutch system has been profoundly measured. Furthermore, the knowledge on an emergency navigation protocol of each crew has been also profoundly checked. Additionally, various surveys on hydraulic clutch classes has been performed and its satisfaction of crews on this topic have been carefully checked based on various feedback from students who took these courses. All of the above data from this study will be used to reduce marine accidents in current marine industry.