• Title/Summary/Keyword: Ship Plate

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Multi Point Press Stretch Forming System Applied to Curved Hull Plate of Aluminum Ship (알루미늄 선박의 외판 가공을 위한 인장성형 시스템 연구)

  • Bae, Chul-Nam;Hwang, Se-Yun;Lee, Jang-Hyun;Jeong, Uh-Cheul;Kim, Kwang-Ho
    • Korean Journal of Computational Design and Engineering
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    • v.17 no.3
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    • pp.188-197
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    • 2012
  • Recently, aluminum ships are constructed more than ever because of the environmental pollution generated by FRP (Fiber Reinforced Plastic) ships. In particular, FRP ships have been replaced by the Aluminum ships. The forming process of the curved aluminum plate has been performed only by labor works without systematic technique. Therefore, it is difficult to construct the aluminum ship that the design satisfies both required propulsion performance and hull design. Present study introduces a MPSF (Multi Point Stretching Forming) that is a flexible manufacturing technique to form large sheet panels of doubly curvature. The hull pieces are stretch-formed over the MPSD (multi-point stretching die) generated by the punch element matrix. In this study, MPSF is applied to deform the doubly curved surfaces of aluminum ship. The forming system including FEA (finite element analysis) of the processes for stretching the plate were carried out by static implicit analysis is suggested. Residual deformation of the surface is modeled by an elasto-plastic contact phenomena while the forming process is simulated by FEA. Finally, the proposed system is also validated, comparing the deformed shape by MPSF with that of object surfaces.

An Experimental Study on the Ultimate Longitudinal Strength of Ship Structures Damaged due to Side Collision (충돌 손상된 선체구조의 최종 종강도에 관한 실험적 연구)

  • Lee, Tak-Kee;Rim, Chae-Hwan
    • Journal of Ocean Engineering and Technology
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    • v.22 no.2
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    • pp.85-90
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    • 2008
  • Ships in bad weather conditions are likely to be subjected to accidental loads, such as high bending moment, collision, and grounding. Once she has damage to her hull, her ultimate strength will be reduced. This paper discusses an investigation of the effect of collision damage on the ultimate strength of a ship structure by performing a series of collapse tests. For the experiment, five box-girder models with stiffeners were prepared with a cross section of $720mm\;{\times}\;720mm$ and a length of 900mm. Of the five, one had no damage and four had an ellipse shaped damage area that represented the shape of the bulbous bow of a colliding ship. The amount of damage size was different between models. Among the damaged models, the damage in three of them was made by cutting the plate and stiffener, and in one by pressing to represent collision damage. Experiments were carried out under a pure bending load and the applied load and displacements were recorded. The ultimate strength was reduced as the damage size increased, as expected. The one with the largest amount of damage had damage to 30% of the depth, and its ultimate strength was reduced by 19% compared to the undamaged one. The pressed one has higher ultimate strength than those that were cut. This might be due to the fact that the plate around the pressed damage area contributes to the ultimate strength, whereas the cut one has no plate to contribute.

Structural Intensity Analysis of Local Ship Structures Using Finite Element Method (유한요소법을 이용한 선체 국부 구조물의 진동인텐시티 해석)

  • Dong-Hwan Lee;Dae-Seung Cho
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.3
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    • pp.62-73
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    • 2001
  • The interest in evaluation of structural intensity arises for practical reasons, because net energy flow distribution offers information of energy transmission path, positions of sources, and sinks of vibration energy. In this paper, structural intensity analysis of local ship structures using finite element method(FEM) is carried out. The purpose of this analysis is to evaluate the relative accuracy according to mesh fineness. The structural intensity of unstiffened and stiffened plates varying their mesh fineness is analyzed and the results are compared with those obtained by the assumed mode method. As results, the proper mesh size in qualitative/quantitative structural intensity analysis of plate structures is proposed. In addition, the propagation phenomenon of vibration energy is investigated for the thickness-varying flat plate, L-type plate, and box-girder structures.

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Experimental investigation of frictional resistance reduction with air layer on the hull bottom of a ship

  • Jang, Jinho;Choi, Soon Ho;Ahn, Sung-Mok;Kim, Booki;Seo, Jong Soo
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.2
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    • pp.363-379
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    • 2014
  • In an effort to cope with recent high oil price and global warming, developments of air lubricated ships have been pursued to reduce greenhouse gas emissions and to save fuel costs by reducing the frictional resistance. In this study, reduction in the frictional resistance by air lubrication with air layers generated on the lower surface of a flat plate was investigated experimentally in the large water tunnel of SSMB. The generated air layers were observed, and changes in the local frictional drag were measured at various flow rates of injected air. The results indicated that air lubrication with air layers might be useful in reducing the frictional resistance at specific conditions of air injection. Accordingly, resistance and self-propulsion tests for a 66K DWT bulk carrier were carried out in the towing tank of SSMB to estimate the expected net power savings.

Ultimate strength of simply supported plate with opening under uniaxial compression

  • Yu, Chang-Li;Lee, Joo-Sung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.4 no.4
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    • pp.423-436
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    • 2012
  • Unstiffened plates are integral part of all kinds of structures such as ship and offshore oil platforms. Openings are unavoidable and absolutely reduce the ultimate strength of structures. In this study, the finite element analysis package, ABAQUS, is used to analyze the behavior of unstiffened plate with rectangular opening. The rectangular opening form is divided into two cases. In case1, opening depth is constant, but opening width is varied. Meanwhile, in case2 opening width is fixed and opening depth is varied. Besides, for the two different form opening, the effect of plate slenderness parameter (${\beta}$), opening area ratio (AR) and opening position ratio (PR) on the ultimate strength of plate with opening under axial compression are presented. It has been found that the ultimate strength of plate ofcase1is much more sensitive to the plate slenderness parameter (${\beta}$) and opening area ratio (AR) than that of case2. However, for case1, opening position (PR) almost has no effect on the ultimate strength, whereas, regardingcase2, the influence of opening position (PR) depends on the plate slenderness parameter (${\beta}$). Based on nonlinear regression analysis, three design formulae are not only developed but also approved reasonably for the practical engineering design.

Vibration Transmission of Plate-Beam Structure having discontinuity (평판과 보의 연성구조물의 진동에너지 전달특성 분석에 관한 연구)

  • 이형택;김정태
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.391-395
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    • 1997
  • The transmission of sound and vibration through structures is of interest in many noise control problems, including architectural acoustics, sound transmission through air craft, spacecraft and ship, and the transmission of noise through machinery and engine enclosures. Statistical Energy Analysis provides a simple and accurate method of approaching these problems. In this paper, comparing the measured coupling loss factor of plate-beam with measured coupling loss factor of mass on the junction will be inspected.

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A Simulation-Based Capacity Analysis of a Block-Assembly Process in Ship Production Planning (시뮬레이션을 이용한 블록조립 공정 능력 분석)

  • Song, Young-Joo;Lee, Dong-Kun;Choe, Sung-Won;Woo, Jong-Hun;Shin, Jong-Gye
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.1
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    • pp.78-86
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    • 2009
  • A capacity calculation and process analysis is a very important part for the entire ship production planning. Ship's production plan is set up with a concept that the product is produced based on the capacity achievable by the processes while general manufacturing sets up the production plan based on product lead-time. Therefore, in case the calculation of capacity for each process of shipbuilding yard is different from actual conditions, a series of production plan - ship table composition, dual schedule plan and execution schedule plan, etc - may accumulate errors, lose reliability of planning information and cause heavy cost deficit in this course. In particular, in case of new shipbuilding yard, stocks between processes are built up and half blocks are not supplied in timely manner, and that is sometimes due to the clumsiness of the operator but it is more often because of the capacity to execute each process is not logically calculated. Therefore, this paper presents the process to calculate the assembly leadtime and assembly process capacity for shipbuilding yard assembly factory. This paper calculated the block type for calculation of assembly lead time based on block DAP(detailed assembly procedure), and introduced cases that calculate production capacities by assembly surface plate by considering the surface plate occupied area of the blocks that change depending on assembly field area and assembly processes through assembly simulation.

The Comparison of the Thermal and Mechanical Characteristic in Butt Joint for Ship Structure Thick Plate AH32 Steel by SAW & Hybrid(CO2 Laser+MIG)Welding (조선용 후판 AH32 강에 대한 SAW 및 Hybrid(CO2 Laser+MIG) 맞대기 용접부의 열 및 역학적 특성 비교)

  • Bang, Han-Sur;Oh, Chong-In;Bang, Hee-Seon;Ro, Chan-Seung;Lee, Yoon-Ki;Bong, Hyun-Soo;Lee, Jeong-Soo
    • Journal of Welding and Joining
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    • v.26 no.5
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    • pp.29-35
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    • 2008
  • In this paper concentrate on the comparison of the thermal and mechanical characteristics in Butt joint of ship structure AH32 steel by using hybrid welding and conventional SAW. For this purpose, fundamental welding phenomena of hybrid process using $CO_2$ Laser and MIG is investigated by the experiments and characteristics of thermal and welding residual stress distribution of welded joint in SAW and hybrid welding are understood from the result of FE numerical simulation and experimental values. From the result of this study, it is understood that Laser-MIG hybrid welding have high potential, make substantial saving of time and manufacturing cost and may proves its self robust in the butt joining of thick AH32 steel ship structural plate in the near future.

A study on sound radiation from isotropic plates stiffened by unsymmetrical beams (비대칭 보에 의해 보강된 등방성 평판의 음향방상에 관한 연구)

  • Kim, Taek-Hyun;Oh, Taek-Yul;Kim, Jong-Tye
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.753-761
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    • 1998
  • The determination of sound pressure radiated from periodic plate structures is fundamental in the estimation of noise level in aircraft fuselages or ship hull structures. As a robust approach to this problem, here a very general and comprehensive analytical model is developed for predicting the sound radiated by a vibrating plate stiffened by periodically spaced orthogonal unsymmetrical beams subjected to a sinusoidally time varying point load. The plate is assumed to be infinite in extent, and the beams are considered to exert both line force and moment reactions on it. Using this theoretical model, the sound pressure levels on axis in a semi-infinited fluid (water) bounded by the plate were calculated using three numerical tools such as the Gauss-Jordan method, the LU decomposition method and the IMSL numberial package. Especially, the variation in the sound pressure levels and their modes were investigated according to the change in frequency, bay spacing and bay distance.

An Experimental Study on the Estimation of the Plate Tearing Damage (판의 찢김 손상 추정을 위한 실험 연구)

  • Yang, Park-Dal-Chi
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.64-69
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    • 2003
  • This paper describes a study on the tearing damage of the ship's bottom plating during a grounding. It has been known widely that difference scaling laws are applied for bodies undergoing simultaneously plastic flow and crack propagation in the deformation of the plate tearing. Especially, the basic scaling law is not followed for the fracture. In this study plate cutting experiments for the geometrically similar models have been performed in order to verify the problem. From the experimental results, it has been observed that the cutting forces and energy for the larger models are significantly lower than those of the smaller models the damage become large. A simplified analytical method for the estimation of tearing is proposed based on the experiments and it has been observed that the results of the present formula are correlated very well with the experiments

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