• Title/Summary/Keyword: Shield TBM method

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A study on the optimal reinforcement area for excavation of a small cross-section shield TBM tunnel in fault fracture zone through parameter analysis (매개변수 분석을 통한 단층파쇄대의 소단면 쉴드 TBM 터널 굴착 시 최적 보강영역 연구)

  • Kang, Byung-Yun;Park, Hyung Keun;Cha, Jae-Hoon;Kim, Young-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.3
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    • pp.261-275
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    • 2020
  • When excavating a small cross-section tunnel in a fault fracture zone using the shield TBM method, there is a high possibility of excessive convergence and collapse. Appropriate ground reinforcement is required to minimize construction cost loss and trouble due to a fault fracture zone. In this study, the optimal reinforcement area was suggested and the surrounding ground behavior was investigated through numerical analysis using MIDAS GTS NX (Ver. 280). For the parameters, the width of the fault fracture zone, the existence of fault gouge, and the groundwater level and depth of cover were applied. As a result, when there is not fault gouge, the convergence and ground settlement are satisfied the standard when applying ground reinforcement by up to 0.5D. And, due to the high permeability coefficient, it is judged that it is necessary to apply 0.5D reinforcement. There is a fault gouge, it was possible to secure stability when applying ground reinforcement between the entire fault fracture zone from the top of the tunnel to 0.5D. And, because the groundwater discharge occurred within the standard value due to the fault gouge, reinforcement was unnecessary.

Development of deep learning algorithm for classification of disc cutter wear condition based on real-time measurement data (실시간 측정데이터 기반의 디스크커터 마모상태 판별 딥러닝 알고리즘 개발)

  • Ji Yun Lee;Byung Chul Yeo;Ho Young Jeong;Jung Joo Kim
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.3
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    • pp.281-301
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    • 2024
  • The power cable tunnels which are part of the underground transmission line project, are constructed using the shield TBM method. The disc cutter among the shield TBM components plays an important role in breaking rock mass. Efficient tunnel construction is possible only when appropriate replacement occurs as the wear limit is reached or damage such as uneven wear occurs. A study was conducted to determine the wear conditions of disc cutter using a deep learning algorithm based on real-time measurement data of wear and rotation speed. Based on the results of full-scaled tunnelling tests, it was confirmed that measurement data was obtained differently depending on the wear conditions of disc cutter. Using real-time measurement data, an algorithm was developed to determine disc cutter wear characteristics based on a convolutional neural network model. Distributional patterns of data can be learned through CNN filters, and the performance of the model that can classify uniform wear and uneven wear through these pattern features.

The First Case Study of TBM Pre-Excavation Type 2-Arch Tunnel in Korea (국내 최초 TBM선굴진 2-Arch터널 설계사례 연구)

  • Hyung-Ryul Kim;Sang-Jun Jung;Jun-Ho Kang
    • Tunnel and Underground Space
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    • v.33 no.4
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    • pp.255-264
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    • 2023
  • As the demand for urban underground space increases recently, urban tunnel planning is actively progressing. In the urban area, a underground station is planned in consideration of the living environment of residents, and 2-arch tunnel is applied for the stability of existing structures and reduction of environmental damage. However, since the depth of weak rock mass is deeply distributed in the urban area due to severe weathering, careful planning is required to secure tunnel stability. In addition, if TBM mechanical excavation is applied as the main tunnel excavation method considering the composite ground in urban area, the construction connectivity with the 2-arch tunnel of the NATM concept may be deteriorated. In this study, the design case of applying TBM pre-excavation type 2-arch tunnel for the first time in Korea was mainly described. The main considerations for the segment design of TBM pre-excavation type 2-arch tunnel were explained for side tunnels. Also, a stability analysis was conducted to verify the effectiveness and adequacy of the TBM pre-excavation type 2-arch tunnel.

Compression Test of a TBM Thrust Jack for Validating Buckling Stability (TBM 추진잭의 좌굴 안정성 검토를 위한 압축시험)

  • Mun-Gyu Kim;Min-Gi Cho;Jung-Woo Cho;Han-Young Jeong
    • Tunnel and Underground Space
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    • v.33 no.5
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    • pp.339-347
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    • 2023
  • As the jacks provide a thrust force on the inclined surface, bending deformations by a side force occur in the pedestal and rod parts. This can induce disorder or degradation of the thrust module, buckling stability on the inclined compression condition should be clarified to secure the reliability of shield TBM. For analyzing the stability, a buckling testing method for hydraulic cylinder was investigated and compression testing system was installed. Before the test, a numerical analysis was conducted to check the stress concentration parts. The maximum allowable force was loaded on the cylinder specimen at 0 degree surface condition as a preliminary test. After the test, plastic deformations or hydraulic leakage was not observed. The static stability of it was verified at 0 degree condition.

Dynamic response of segment lining due to train-induced vibration (세그먼트 라이닝의 열차 진동하중에 대한 동적 응답특성)

  • Gyeong-Ju Yi;Ki-Il Song
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.25 no.4
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    • pp.305-330
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    • 2023
  • Unlike NATM tunnels, Shield TBM tunnels have split linings. Therefore, the stress distribution of the lining is different even if the lining is under the same load. Representative methods for analyzing the stress generated in lining in Shield TBM tunnels include Non-joint Mode that does not consider connections and a 2-ring beam-spring model that considers ring-to-ring joints and segment connections. This study is an analysis method by Break-joint Mode. However, we do not consider the structural role of segment lining connections. The effectiveness of the modeling is verified by analyzing behavioral characteristics against vibration loads by modeling with segment connection interfaces to which vertical stiffness and shear stiffness, which are friction components, are applied. Unlike the Non-joint mode, where the greatest stress occurs on the crown for static loads such as earth pressure, the stress distribution caused by contact between segment lining and friction stiffness produced the smallest stress in the crown key segment where segment connections were concentrated. The stress distribution was clearly distinguished based on segment connections. The results of static analysis by earth pressure, etc., produced up to seven times the stress generated in Non-joint mode compared to the stress generated by Break-joint Mode. This result is consistent with the stress distribution pattern of the 2-ring beam-spring model. However, as for the stress value for the train vibration load, the stress of Break-joint Mode was greater than that of Non-joint mode. This is a different result from the static mechanics concept that a segment ring consisting of a combination of short members is integrated in the circumferential direction, resulting in a smaller stress than Non-joint mode with a relatively longer member length.

A Case study on the Application of Vibration Controlled Blasting Method (진동제어발파공법 적용 사례에 관한 연구)

  • 손영복;김재훈;원연호
    • Explosives and Blasting
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    • v.21 no.3
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    • pp.61-71
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    • 2003
  • 최근 도심지 굴착공법 선정시 주변환경에 대한 관심이 높아지면서 민원발생을 감안하여, 발파공법이 아닌 기계굴착공법(TBM, SHIELD 등) 등이 부분적으로 적용되고 있다. 그러나 이들 굴착공법들은 굴착조건의 변화에 따라 적용 한계성이 있고, 한계구간이 직면할시 시공성이 극히 떨어지거나 적용 자체가 불가능하게 된다. 이에 따라, 공사기간의 연장, 공사비의 증가 및 적용자체가 불가 할 경우는 공사중단에 이르게 되어 시공과정에서 다른 굴착공법으로 전환되는 사례가 빈번히 발생되고 있다. 따라서 본 사례는 도심지 터널구간으로 당초 할암공법으로 설계되었으나 암반의 강도가 높고 굴착단면적이 협소하여 할암공법이 적용될 수 없었다. 이에 대한 대안공법으로 TBM이나 기타 장비에 의한 기계굴착공법을 검토하였으나, 터널연장이 짧고 터널노선의 곡선부 반경이 작아 대형장비의 투입이 어려운 굴착조건 때문에 최종적으로 폭약을 이용한 발파굴착 공법을 선정하였다. 그러나 발파공법은 진동 및 소음이 필연적으로 수반되기 때문에, 주변 환경공해가 허용하는 범위 내에서 최대한의 시공성과 안전성 여부를 판단하기 위하여 발파진동 및 소음의 허용수준을 설정한 후 시험발파를 실시하였으며, 그 결과에 따라 진동제어발파공법을 적용하였다.

Deformation of segment lining and behavior characteristics of inner steel lining under external loads (외부 하중에 따른 세그먼트 라이닝 변형과 보강용 내부 강재 라이닝의 거동 특성)

  • Gyeong-Ju Yi;Ki-Il Song
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.26 no.3
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    • pp.255-280
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    • 2024
  • If there are concerns about the stability of segment lining due to section deficiency or large deformation in shield TBM tunnel, reinforcement can be done through ground grouting outside the tunnel or by using steel plate reinforcement, ring beam reinforcement, or inner double layer lining inside the tunnel. Traditional analyses of shield TBM tunnels have been conducted using a continuum method that does not consider the segmented nature of segment lining. This study investigates the reinforcement mechanism for double layer reinforced sections with internal steel linings. By improving the modeling of segment lining, this study applies Break-joint mode (BJM), which considers the segmented characteristics of segment lining, to analyze the deformation characteristics of double layer reinforced sections. The results indicate that the existing concrete segment lining functioned similarly to ground reinforcement around the tunnel, rather than distribution the load. In general, both the BJM model considering the segmentation of segment lining and the continuum rigid method were similar deformation shapes and stress distributions of the lining under load. However, in terms of deformation, when the load strength exceeded the threshold, the deformation patterns of the two models differed.

Comparative risk analysis of NATM and TBM for mixed-face large-diameter urban tunneling (도심지 대단면 복합지반 NATM 과 TBM 터널공법의 비교위험도 분석)

  • Kim, Young-Geun;Moon, Joon-Shik;Shim, Jai-Beom;Lee, Seung-Bok;Choi, Chang-Rim;Chun, Youn-Chul
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.13 no.1
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    • pp.19-32
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    • 2011
  • The risk assessment is essential for tunnel design in order to minimize risks associated with uncertainty about geological conditions and tunneling method. This paper provides a comparative risk analysis of a large single bore TBM driven tunnel against sequentially excavated NATM tunnel for a mixed-face large-diameter urban tunnel project near or under a river. The focus of this assessment is on the risks associated with the tunnel excavation methods, in particular whether a TBM or NATM presents more or less risk to achieve the planned excavation duration and bring the project within the estimated bid price. First, the impacts and risks to tunnel construction under each method were discussed, and the risks were scored and ranked in the order of perceived severity and likelihood. Finally, the assessment from a risk based perspective was conducted to decide which alternate tunneling method is more likely to deliver the project with the least time and cost. It is very important to note that this study is only applied to this tunnel project with specific geological conditions and other contract requirements.

Development of optimal cross-section design methods for bored utility tunnels: case study of overseas typical cross-sections and design criteria (터널식 공동구 최적단면 설계기술 개발: 해외 표준단면 사례 및 설계기준 분석)

  • Park, Kwang-Joon;Yun, Kyoung-Yeol
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.6
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    • pp.1073-1090
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    • 2018
  • Since the domestic utility tunnels were built mainly in the development project of the new city, they are all in the form of cut-and-cover box tunnel. But, in the case of overseas construction of utility tunnels for existing urban areas, the bored tunnel types are mainly adopted. It is reasonable to install bored tunnels in a downtown area because it is difficult to block the roads or install bypass roads due to heavy traffic and civil complaints. In order to activate the utility tunnels in bored type, it is necessary to secure optimized cross-sectional design technology considering the optimal supplying capacity and mutual influencing factors (Thermal Interference, electrolytic corrosion, efficiency of the maintenance, etc.) of utilities (power cables, telecommunication cables, water pipes, etc.). The optimal cross-section design method for bored utility tunnels is ultimately to derive the optimal arrangement technique for the utilities. In order to develop the design methods, firstly, the cases of tunnel cross-section (Shield TBM, Conventional Tunneling) in overseas shall be investigated to analyze the characteristics of the installation of utilities in the section and installation of auxiliary facilities, It is necessary to sort out and analyze the criteria related to the inner cross-section design (arrangement) presented in the standards and guidelines.

Domestic and Overseas TBM Production Specification and Professional Training Program (국내외 TBM 제작 사양 및 전문인력 양성 프로그램 분석)

  • Kim, Ki-Hwan;Kim, Seong-Cheol;Kang, Si-On;Mun, Cheol-Hwa;Jeong, Yun-Young;Kim, Hyouk
    • Tunnel and Underground Space
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    • v.29 no.5
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    • pp.281-291
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    • 2019
  • In Overseas case, most tunnels in under are or through the river are constructed with shield TBM and the manufacturer orders of related equipment suitable for the project are mode. Accordingly, the client provides the specifications required for the equipment manufacture. In addition, TBM equipment has been operated by those who have completed the expert training program, which for minimizing the risk of equipment operation in construction field corresponding to the mechanized construction. However, in Korea, such a system related to above the program and specifications has not yet been built, which is causing a lot of difficulties in construction field. Therefore, this study investigated the differences in bidding guides provided by mechanized construction in domestic and abroad, and the professional education programs for expert training being conducted from overseas. Futhermore, we will propose the guidelines of essential equipment specification contained in domestic bidding and provide the necessary manual for the professional education program for TBM as the mechanized construction method.