• Title/Summary/Keyword: Shell runner

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Design and Analysis of Shell Runners to Improve Cooling Efficiency in Injection Molding of Subminiature Lens (초소형 렌즈 사출성형시 냉각효율 향상을 위한 박판형 러너의 설계 및 해석)

  • Yoon, Seung Tak;Park, Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.1021-1028
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    • 2015
  • Subminiature lenses are currently widely used in mobile phone cameras and are usually produced by injection molding. The lens molding process has the unique feature of a runner volume that is much larger than the part volume, and this feature should be considered when determining the mold design and molding conditions. In this study, a shell-type runner was proposed as an alternative to the conventional cylindrical runner used for lens molding. An injection molding simulation was performed by applying the proposed shell runner, and the simulation results were compared with those from the cylindrical runner case. It was found that the shell runner could considerably reduce the runner cooling time with only a slight increase in the injection pressure. The effect of the runner thickness was then investigated numerically in terms of the mold filling and cooling characteristics, from which an optimal runner thickness could be determined.

Development of Injection Mold for Subminiature Lenses Using Shell Runners Containing Multiple Holes (다공성 박판형 러너를 사용한 초소형 렌즈 사출금형 개발)

  • Yoon, Seung Tak;Park, Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.11
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    • pp.961-968
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    • 2015
  • This study aims to develop an efficient mold structure for the injection molding of a subminiature lens, using shell-type runners instead of traditional cylindrical runners. While the shell runner has the advantage of shorter cooling time due to its thinner geometry, this smaller thickness causes an increase in injection pressure. In this study, the design of the shell runner was modified to contain multiple holes for the purpose of reducing injection pressure. Numerical analyses were performed for shell runners of various hole-shapes, and the resulting filling and cooling characteristics were discussed; the rhombic hole showed the best result for both filling and cooling characteristics. Subsequently, injection molding experiments were performed using an injection mold fabricated based on the rhombic design. The lens parts were successfully molded with highly-reduced cycle time and without degradation of part quality.

A STUDY ON THE INCUBATION OF INDIGENOUS (DESI), KHAKI CAMPBELL AND CROSSBRED (INDIAN RUNNER × KHAKI CAMPBELL, F1) DUCK EGGS UNDER TWO PRE-INCUBATION HOLDING PERIODS

  • Saha, S.K.;Chowdhury, S.D.;Hamid, M.A.
    • Asian-Australasian Journal of Animal Sciences
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    • v.5 no.3
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    • pp.541-544
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    • 1992
  • Duck eggs from Indigenous (desi), Khaki Campbell and Crossbred (Indian Runner $\times$ Khaki Campbell, $F_1$) were incubated to investigate fertility, hatchability and other related traits. The fertility was highest in crossbred followed by Khaki Campbell and Indigenous ducks respectively. The embryonic mortality was highest in Khaki Campbell followed by Indigenous and crossbred respectively. The embryonic mortality was higher in eggs of 7 days pre-incubation holding period and lower in eggs of 3 days pre-incubation holding period. A significant positive correlation was found between temperature and embryonic mortality as well as relative humidity and embryonic mortality. The hatchability on fertile eggs was highest in crossbred ducks and almost similar in both Khaki Campbell and Indigenous ducks. The hatchability was higher in eggs stored for 3 days in comparison with that of 7 days pre-incubation holding period. A negative correlation was found between temperature and hatchability as well as humidity and hatchability. The normal ducklings hatched out from the eggs of Khaki Campbell ducks was highest followed by Indigenous and crossbred respectively. There was a negative correlation between temperature and normal ducklings hatched as well as relative humidity and normal ducklings hatched. The preincubation holding temperature and relative humidity had positive correlation with dead-in-shell.