Browse > Article
http://dx.doi.org/10.7736/KSPE.2015.32.11.961

Development of Injection Mold for Subminiature Lenses Using Shell Runners Containing Multiple Holes  

Yoon, Seung Tak (Department of Mechanical System Design Engineering, Seoul National University of Science and Technology)
Park, Keun (Department of Mechanical System Design Engineering, Seoul National University of Science and Technology)
Publication Information
Abstract
This study aims to develop an efficient mold structure for the injection molding of a subminiature lens, using shell-type runners instead of traditional cylindrical runners. While the shell runner has the advantage of shorter cooling time due to its thinner geometry, this smaller thickness causes an increase in injection pressure. In this study, the design of the shell runner was modified to contain multiple holes for the purpose of reducing injection pressure. Numerical analyses were performed for shell runners of various hole-shapes, and the resulting filling and cooling characteristics were discussed; the rhombic hole showed the best result for both filling and cooling characteristics. Subsequently, injection molding experiments were performed using an injection mold fabricated based on the rhombic design. The lens parts were successfully molded with highly-reduced cycle time and without degradation of part quality.
Keywords
Injection molding; Subminiature lens; Shell runner; Multiple hole runner; Numerical analysis;
Citations & Related Records
Times Cited By KSCI : 9  (Citation Analysis)
연도 인용수 순위
1 Kim, J.-M. and Lyu, M.-Y., "An Application of CAE in the Optimization of Runner Size in Injection Molding," Transactions of Materials Processing, Vol. 15, No. 5, pp. 347-353, 2006.   DOI
2 Tsai, K.-M., "Runner Design to Improve Quality of Plastic Optical Lens," The International Journal of Advanced Manufacturing Technology, Vol. 66, No. 1-4, pp. 523-536, 2013.   DOI
3 Yoon, S. T. and Park, K., "Design and Analysis of Shell Runners to Improve Cooling Efficiency in Injection Molding of Subminiature Lens," Transaction of the Korean Society of Mechanical Engineers: A, Vol. 39, No. 10. pp. 1021-1028, 2015.   DOI
4 Lee, Y. C., "The Improvement of Weldline and Flow Mark Defection by Using Injection Molding Analysis," J. Korean Soc. Precis. Eng., Vol. 30, No. 12, pp. 1295-1301, 2013.   DOI   ScienceOn
5 Baek, D. S., Nam, J. S., and Lee, S. W., "A Development of Feature Extraction and Condition Diagnosis Algorithm for Lens Injection Molding Process," J. Korean Soc. Precis. Eng., Vol. 31, No. 11, pp. 1031-1040, 2014.   DOI
6 Song, J. Y., Ha, T. H., Lee, C. W., Kim, D. H., and Jeon, J., "Automatic Combination & Assembly System for Phone Camera Lens Module," Transaction of the Korean Society of Mechanical Engineers: A, Vol. 38, No. 2, pp. 219-225, 2014.   DOI
7 Ha, T. H., Jo, H. H., Song, J. Y., and Jeon, J., "Mold Technology for Precision Injection Lens," J. Korean Soc. Precis. Eng., Vol. 31, No. 7, pp. 561-567, 2014.   DOI
8 Lee, H. S., Jeon, W. T., and Kim, S. W., "Development of Plastic Lenses for High-Resolution Phone Camera by Injection-Compression Molding," Transactions of the Korean Society of Mechanical Engineers: A, Vol. 37, No. 1, pp. 39-46, 2013.   DOI
9 Pazos, M., Baselga, J., and Bravo, J., "Limiting Thickness Estimation in Polycarbonate Lenses Injection Using CAE Tools," Journal of Materials Processing Technology, Vol. 143, pp. 438-441, 2003.
10 Yoshii, M., Kuramoto, H., Kawana, T., and Kato, K., "The Observation and Origin of Micro Flow Marks in the Precision Injection Molding of Polycarbonate," Polymer Engineering and Science, Vol. 36, No. 6, pp. 819-826, 1996.   DOI
11 Tsai, K.-M., Hsieh, C.-Y., and Lo, W.-C., "A Study of the Effects of Process Parameters for Injection Molding on Surface Quality of Optical Lenses," Journal of Materials Processing Technology, Vol. 209, No. 7, pp. 3469-3477, 2009.   DOI
12 Li, L., Raasch, T. W., and Yi, A. Y., "Simulation and Measurement of Optical Aberrations of Injection Molded Progressive Addition Lenses," Applied Optics, Vol. 52, No. 24, pp. 6022-6029, 2013.   DOI
13 Weng, C., Lee, W., To, S., and Jiang, B.-Y., "Numerical Simulation of Residual Stress and Birefringence in the Precision Injection Molding of Plastic Microlens Arrays," International Communications in Heat and Mass Transfer, Vol. 36, No. 3, pp. 213-219, 2009.   DOI
14 Gim, J.-S., Tae, J.-S., Jeon, J.-H., Choi, J.-H., and Rhee, B.-O., "Detection Method of Filling Imbalance in a Multi-Cavity Mold for Small Lens," Int. J. Precis. Eng. Manuf., Vol. 16, No. 3, pp. 531-535, 2015.   DOI
15 Yamanoi, M., Kwark, T. S., and Jung, J. K., "Application of Birefringence CAE in Mould Design of Optic Lens Injection Molding Process," J. Korean Soc. Precis. Eng., Vol. 11, No. 3, pp. 1-6, 2012.