• Title/Summary/Keyword: Shell & Tube Type Heat Exchanger

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Analysis on Characteristics of Thermal Flow of Hot Air in Single Shell of Shell and Tube-type Heat Exchanger (쉘앤튜브형 열교환기의 단일 쉘 내 고온공기 열유동 특성 해석)

  • Young-Joon Yang
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.2_2
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    • pp.255-263
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    • 2023
  • The shell and tube-type heat exchangers have been frequently used in many industrial field because of its simple structure and wide operation conditions and so on. The purpose of this study is to investigate the flow characteristics in single shell of shell and tube-type heat exchanger according to velocity and temperature of hot air released from heat exchanger simulator through numerical analysis. As the results, the temperature was decreased in almost quadratic curve from top to bottom in single shell of the shell and tube-type heat exchanger. Further the changes of pressure and velocity in outlet according to change of inlet temperature were not observed. The cost for operating the shell and tube-type heat exchanger should be compared the supply cost of hot air with that of velocity in order to make a economic decision.

An Experimental Study of Shell and Tube Heat Exchanger Performance with Baffle Spacing (배플수에 따른 원통다관형 열교환기 성능에 관한 실험 적 연구)

  • Lee, Yuk-Hyeong;Kim, Sun-Yeong;Park, Myeong-Gwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.12
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    • pp.1748-1755
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    • 2001
  • The shell and tube heat exchangers were introduced to apply to a big capacity condenser and a high pressure feed water heater for power plant in the beginning of 1990s. Design and manufacturing technology fur shell and tube heat exchangers have been developed until now. But it is very difficult to calculate the expected performance characteristics of the shell and tube heat exchanger, because there are many design parameters to be considered according to internal structure and the shell side heat transfer mechanism complicately related to the design parameters. Design parameters to be considered in the design stage of shell and tube heat exchanger are shell and tube side fluids, flow rate, inlet and outlet temperature, physical properties, type of heat exchanger, outer diameter, thickness, length of tube, tube arrangement, tube pitch, permissive pressure loss on both sides, type of baffle plate, baffle cutting ratio. The propose of study is an analysis TEMA(Tubular Exchanger Manufacturers Association) E shell and tube heat exchanger performance with changing a number of baffles(3, 5, 7, 9, 11) and tubes(16, 20) and determined optimal baffle spacing.

Performance of a Shell-and-Tube Heat Exchanger with Spiral Baffle Plates

  • Son, Yeong-Seok;Sin, Ji-Yeong
    • Journal of Mechanical Science and Technology
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    • v.15 no.11
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    • pp.1555-1562
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    • 2001
  • In a conventional shell-and-tube heat exchanger, fluid contacts with tubes flowing up and down in a shell, therefore there is a defect in the heat transfer with tubes due to the stagnation portions . Fins are attached to the tubes in order to increase heat transfer efficiency, but there exists a limit. Therefore, it is necessary to improve heat exchanger performance by changing the fluid flow in the shell. In this study, a highly efficient shell-and-tube heat exchanger with spiral baffle plates is simulated three-dimensionally using a commercial thermal-fluid analysis code, CFX4.2. In this type of heat exchanger, fluid contacts with tubes flowing rotationally in the shell. It could improve heat exchanger performance considerably because stagnation portions in the shell could be removed. It is proved that the shell-and-tube heat exchanger with spiral baffle plates is superior to the conventional heat exchanger in terms of heat transfer.

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Thermal Performance Analysis of a Shell-and-Tube Heat Exchanger with Plate Fins of Various Shape (다양한 형상의 판형 휜을 장착한 원통다관형 열교환기의 열성능 해석)

  • 신지영;손영석
    • Journal of Advanced Marine Engineering and Technology
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    • v.28 no.4
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    • pp.648-656
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    • 2004
  • In this study, a highly efficient shell-and-tube heat exchanger with plate fins is considered to improve thermal performance of the conventional shell-and-tube heat exchanger. This type of shell-and-tube heat exchanger with plate fins of various shape is simulated three-dimensionally using a commercial thermal-fluid analysis code. CFX4.4. The effect of the shape of the plate fin on heat transfer characteristics is also investigated by the simulation. Plate fins of four different shapes. plane, plane-slit. wave. and wave-slit fins, are considered. The flow fields, pressure drop and heat transfer characteristics in the heat exchanger are calculated. It is proved that the shell-and-tube heat exchanger with plate fins is superior to the conventional shell-and-tube heat exchanger without plate fins in terms of heat transfer. The shape of the plate fin is important in the performance of a heat exchanger such as heat transfer and pressure drop.

Comparison of Various Heat Exchanger Performances in order for Air Compressor Intercooler Application (공기압축기의 인터쿨러 선정을 위한 열교환기의 형상별 성능해석)

  • Yoo, Sang-Hoon;Park, Sang-Gu;Yoon, Jeong-Pil;Jeong, Ji-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.1
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    • pp.73-81
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    • 2008
  • Intercooling and aftercooling are required in order to operate air compressor, these are conducted through air-cooled or water-cooled heat exchangers. This study aims to find more suitable type of heat exchanger as a water-cooled intercooler of air compressor. Comparative performance evaluation among fin-tube heat exchanger and shell-and-tube (S&T) heat exchanger having various tubes such as circular tube, spiral tube, and internally finned tube was conducted. Thermal-hydraulic performance of each heat exchanger type is evaluated in terms of temperature drop and pressure drop. The comparisons show that shell-and-tube heat exchangers may have similar and larger heat transfer capacity to the fin-tube heat exchanger if tube diameter is reduced and multiple pass is adopted. For these cases, however, compressed air pressure drop in shell-and-tube heat exchanger become much larger than that in fin-tube heat exchanger.

Study on Heat Transfer Coefficient Test of Evaporator Tube in Shell and Tube Heat Exchanger by Shape (관 형태에 따른 Shell and Tube 열교환기의 열전달계수 관한 연구)

  • Kwon, Jae-Jeong;Park, Jae-Hong;Kim, In-Kwan;Kim, Young-Soo
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.1107-1112
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    • 2006
  • The purpose of this study is a heat transfer coefficient test of evaporator tube in shell and tube heat exchanger by shapes, using R-404A. The experimental apparatus is designed to simulate the real heat transfer rate in one shell and tube heat exchanger. The test section is formed four type tubes that are Inner ridged tube, Corrugated tube, Turbo-C tube, Inner fin tube and shell type is formed by electrical heater. All tests were performed at a fixed refrigerant evaporator temperature at $1.5^{\circ}C,\;-3^{\circ}C$ and with mass fluxes of 29, 25 kg/hr. Heat transfer rate is calculated a enthalpy difference in test section. In experiment, heat transfer coefficient measured one by one and electrical heaters are supplemented by evaporator.

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Study upon Design Stress due to Pressure of Shell-and-Tube Type Heat Exchanger (원통다관식 열교환기의 압력 변화에 따른 설계 응력 연구)

  • Lee, Y.B.;Han, S.G.;Ko, J.M.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.5 no.2
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    • pp.8-13
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    • 2008
  • Shell-and-tube type heat exchangers are generally classified with fixed tube-sheet and floating tube-sheet heat exchangers. In this paper, we employed the fixed tube-sheet heat exchangers. We theoretically investigated the safety evaluation of our shell-tube heat exchanger by axial, bending and equivalent stress of fin tubes, tube plates, channels and shell. Design pressure ranges were chosen pressure($0.6{\sim}2\;MPa$) on tube side and 200 %(3 MPa) of Maximum pressure on shell side for safety evaluation of heat exchangers. This research will be useful for fabrication of heat exchangers to prevent against damage hazard of heat exchangers in operation.

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Numerical analysis of fluid flow and thermal fields in the vertical fluidized bed heat exchanger (수직형 순환유동층 열교환기에서의 유체유동과 온도장의 수치해석)

  • Lee, B.C.;Kang, H.K.;Lee, M.S.;Ahn, S.W.
    • Journal of Power System Engineering
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    • v.16 no.4
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    • pp.24-29
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    • 2012
  • The numerical analysis by using CFX 11.0 commercial code was done for prediction of fluid flow and thermal field in the vertical heat exchanger. The present experimental studies were also conducted to investigate the effects of circulating solid particles on the fluid flow and temperatures in the fluidized bed vertical shell and tube type heat exchanger with counterflow, at which the solid particles of glasses (3 $mm{\Phi}$) were used in the fluidized bed with a smooth tube. The effect of circulation on the distance(L) of tube inlet and baffle plate was also examined. The present experimental and numerical results showed that the particles in the distance (Ds) of 15 mm showed a more efficient circulation without stacked the space and the LMTD(Log Mean Temperature Difference) in the fluidized bed type was much lower than that in the typical type shell and tube heat exchanger.

Analysis on Characteristics of Behavior of Thermal Flow According to Operation Conditions of Small-sized Shell and Tube-type Heat Exchanger (소형 쉘앤튜브형 열교환기의 운전 조건에 따른 열유동 거동 특성 해석)

  • Young-Joon Yang
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.6_2
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    • pp.1109-1115
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    • 2023
  • The shell and tube-type heat exchanger was the most utilized in industrial field because of its simple structure and wide operation conditions and so on. This study was performed to investigate the characteristics of behavior of thermal flow according to operation condition of small-sized shell and tube-type heat exchanger. The operation conditions, here, were set up to flow rate of hot air with temperature of 100℃, number of baffle and cut rate of baffle(BCR) using numerical analysis. As the results, both mean relative pressure and relative pressure drop was increased with quadratic curve in case of less than BCR 25%, however, decreased linearly in case of more than BCR 25%. The collision with first baffle by flow velocity and temperature, of hot air, respectively, was depended on BCR. Further it showed that the behaviors between flow velocity and temperature were almost similar.

Oil Cooler Design Automation on the Cooling of Machine Tool Cutting Oil (공작기계 절삭유 냉각용 오일쿨러 설계 자동화)

  • 권혁홍
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.89-99
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    • 1999
  • The automatic design of shell & tube type oil cooler can be used in real industrial environments. Since the automatic design system is intended to be used in small companies, it is designed to be operated well under environments of CAD package in the personal computer. It has adopted GUI in design system, and has employed DCl language. Design parameters to be considered in the design stage of shell and tube type oil cooler are type of oil cooler, outer diameter, thickness, length of tube, tube arrangement, tube pitch, flow rate, inlet and outlet temperature, physical properties, premissive pressure loss on both sides, type of baffle plate, baffle plate cutting ratio, clearance between baffle plate outer diameter and shell inner diameter and clearance between baffle plate holes. As a result, the automatic design system of shell & tube type oil cooler is constructed by the environment of CAD software using LISP. We have built database of design data for various kinds of shell & tube type oil coolers. The automatic design system have been assessed and compared with existing specification of design. Good agreement with Handbook of heat exchanger and design dta of real industrial environments has been found.

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