• Title/Summary/Keyword: Sheet heater

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Time-Dependent Optimal Heater Control Using Finite Difference Method

  • Li, Zhen-Zhe;Heo, Kwang-Su;Choi, Jun-Hoo;Seol, Seoung-Yun
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2254-2255
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    • 2008
  • Thermoforming is one of the most versatile and economical process to produce polymer products. The drawback of thermoforming is difficult to control thickness of final products. Temperature distribution affects the thickness distribution of final products, but temperature difference between surface and center of sheet is difficult to decrease because of low thermal conductivity of ABS material. In order to decrease temperature difference between surface and center, heating profile must be expressed as exponential function form. In this study, Finite Difference Method was used to find out the coefficients of optimal heating profiles. Through investigation, the optimal results using Finite Difference Method show that temperature difference between surface and center of sheet can be remarkably minimized with satisfying Temperature of Forming Window.

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The Effect of Heat Curing Methods on the Temperature History of the Fly Ash Concrete Subjected to Extremely Low Temperature (복합보온양생 방법이 극저온 조건하 플라이애시 치환 콘크리트의 온도이력에 미치는 영향)

  • Han, Min-Cheol;Son, Ho-Jung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.3
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    • pp.85-90
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    • 2012
  • In this study, temperature profile of the fly ash concrete were studied in accordance with the change of heating curing method combination for the slab concrete in order to develop efficient protection method of the concrete subjected to $-20^{\circ}C$. The slab concretes with the size of $1200mm{\times}600mm{\times}200mm$ were fabricated with W/B of 50% and exposed to $-20^{\circ}C$ for 7 days. Five different combinations of heat curing methods were applied to the slab concrete specimen; two combinations of heat supplying by electrical heater and surface heat insulation material such as polyethylene film and quadrupled layer bubble sheet based on heat enclosure installment; three combinations of heating coil embedment and surface heat insulation materials such as polyethylene film, sawdust and quadrupled layer bubble sheet based on heat enclosure installment. Test results showed that by applying both heating coil and bubble sheet and heat enclosure, the concrete exposed to $-20^{\circ}C$ can be effectively protected from early-age frost damage.

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Performance Comparison of Heat Transfer Plates for Cooling Tower Air Heater Through Numerical Analysis (냉각탑 공기가열기용 전열판의 수치해석적 성능 비교)

  • Lee, Eul-Jong;Kim, Jung-Sik;Kim, Nae-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.12
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    • pp.5676-5683
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    • 2012
  • In this study, numerical analysis was performed on three shapes of heat transfer plates (chevron, wave and dimple type), which are currently used as fillers of cooling towers. Results show that heat transfer rates per consumed power were larger for enhanced plates as compared with that of plain plate. Highest heat transfer coefficient was obtained for wave shape followed by chevron and dimple shape. For wave shape, cross corrugations induced significant mixing of fluids, which enhanced the heat transfer. Friction factor yielded a similar trend with the heat transfer coefficient. However, heat transfer rate and pressure drop per sheet was the largest for chevron shape, due to the largest heat transfer area per sheet.

Heating Characteristics of Planar Heater Fabricated with Different Mixing Ratios of MXene-CNT-WPU Composites (MXene-CNT-WPU 복합소재 기반 면상발열체의 배합 비율에 따른 발열 특성)

  • Hyo-Jun, Oh;Quy-Dat, Nguyen;Yoonsik, Yi;Choon-Gi, Choi
    • Clean Technology
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    • v.28 no.4
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    • pp.278-284
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    • 2022
  • This study presents an excellent planar heater based on low-dimensional composites. By optimizing the ratio of 1D carbon nanotubes (CNT) and 2D MXene (Ti3C2TX), it is possible to create a planar heater that has superior electrical conductivity and high heat generation characteristics. Low-dimensional composites were prepared by mixing CNT paste and MXene solution with eco-friendly waterborne polyurethane (WPU). In order to find the optimal mixing ratio for the MXene-CNT-WPU composites, samples with MXene to CNT weight ratios of 3:1, 1:1, 1:3, 1:7, and 1:14 were investigated. In addition to these different weight ratios, 5 wt% WPU was equally applied to each sample. It was confirmed that the higher the weight ratio of CNT, the lower the sheet resistance and the higher the heating temperature. In particular, when the MXene-CNT-WPU planar heater was fabricated by mixing MXene and CNT at a weight ratio of 1:7 and 1:14, the heating temperature was higher than the heating temperature of a CNT-WPU planar heater. These characteristics are due to the optimized mixture of the 1D materials (CNT) and the 2D materials (MXene) causing the formation of a flat surface and a dense network structure. The low-dimensional composites manufactured with the optimized mixing ratios found in this study are expected to be applied in flexible electronic devices.

Ag Nanoparticle Self-Generation and Agglomeration via Laser-Induced Plasmonic Annealing for Metal Mesh-Based Transparent Wearable Heater (레이저 기반 플라즈모닉 어닐링을 통한 은 나노입자 자가 생성 및 소결 공정과 이를 활용한 메탈메쉬 전극 기반 투명 웨어러블 히터)

  • Hwang, Yun Sik;Nam, Ui Yeon;Kim, Yeon Uk;Woo, Yu Mi;Heo, Jae Chan;Park, Jung Hwan
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.35 no.5
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    • pp.439-444
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    • 2022
  • Laser-induced plasmonic sintering of metal nanoparticles (NPs) is a promising technology to fabricate flexible conducting electrodes, since it provides instantaneous, simple, and scalable manufacturing strategies without requiring costly facilities and complex processes. However, the metal NPs are quite expensive because complicated synthesis procedures are needed to achieve long-term reliability with regard to chemical deterioration and NP aggregation. Herein, we report laser-induced Ag NP self-generation and sequential sintering process based on low-cost Ag organometallic material for demonstrating high-quality microelectrodes. Upon the irradiation of laser with 532 nm wavelength, pre-baked Ag organometallic film coated on a transparent polyimide substrate was transformed into a high-performance Ag conductor (resistivity of 2.2 × 10-4 Ω·cm). To verify the practical usefulness of the technology, we successfully demonstrated a wearable transparent heater by using Ag-mesh transparent electrodes, which exhibited a high transmittance of 80% and low sheet resistance of 7 Ω/square.

Oxygen Effects of ITO Thin Films Deposited on PET Substrate (PET 기판상에 증착된 ITO박막의 산소영향)

  • Kim, H.H.;Park, C.H.;Lim, K.J.;Shin, J.H.;Shin, S.H.;Park, K.J.
    • Proceedings of the KIEE Conference
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    • 1999.07d
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    • pp.1795-1796
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    • 1999
  • ITO thin films have been deposited on PET substrate by reactive dc magnetron sputtering without substrate heater and post heat treatment. The electrical and optical properties of as-deposited films are dominated by oxygen gas ratio. As the experimental results, the excellent ITO films are prepared on PET substrate at the operating conditions as follows: operating pressure of 5 mTorr, target-substrate distance of 4.5 cm, dc power of $20{\sim}30W$, and oxygen gas ratio of 10 %. The optical transmittance is above 80 % at 550 nm, and the sheet resistance and resistivity of films are $24{\Omega}$/square and $1.5{\times}10^{-3}{\Omega}cm$, respectively.

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Design of a Large Magnetron Sputtering System for TFT LCD and Investigation of Sputtered AI Film Properties (TFT LCD 제조용 대면적 Magnetron Sputtering 장치 설계와 Al 성장막 특성 조사)

  • 유운종
    • Journal of the Korean Vacuum Society
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    • v.2 no.4
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    • pp.480-485
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    • 1993
  • Factros considered building the magnetron sputtering system for TFT LCD (thin film transistor liquid crystal display0 metallization were thin film thichnes uniformity, temperature uniformity and the pressure gradient of sputtering gas flow in vacuum chamber, base pressure, and the stability fo the carrier moving . The system was consisted of a deposition chamber, a pre-heating chamber, a RF-precleaning chamber and a load/unload lock chamber. The system was designed to handle a substrate with dimension of 400$\times$400mm. The temperautre uniformity of a heater table developed showed $250 ^{\circ}C\pm$5% accuracyon the substrate glass. A base pressure of 1.8 $\times$10-7 torr was obtained after 24 hours pumping with a cryo pump. After an aluminum target was installed in a sputtering source and the film wa sdeposited on the glass, the uniformity, reflectivity and sheet resistance of the deposited film were measured.

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Control of ITO/PET Thin Films Depending on the Ratio of Oxygen Partial Pressure in Sputter (스퍼터의 산소분압비율에 의존한 ITO/PET박막의 조절)

  • 김현후;신재혁;신성호;박광자
    • Journal of the Korean institute of surface engineering
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    • v.32 no.6
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    • pp.671-676
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    • 1999
  • ITO (indium tin oxide) thin films on PET (polyethylene terephthalate) substrate have been deposited by a dc reactive magnetron sputtering without heat treatments such as substrate heater and post heat treatment. Each sputtering parameter during the sputtering deposition is an important factor for the high quality of ITO thin films deposited on polymeric substrate. Particularly, the material, electrical and optical properties of as-deposited ITO oxide films are dominated by the ratio of oxygen partial pressure. As the experimental results, the excellent ITO films are prepared on PET substrate at the operating conditions as follows : operating pressure of 5 mTorr, target-substrate distance of 45mm, do power of 20~30W, and oxygen gas ratio of 10%. The optical transmittance is above 80% at 550 nm, and the sheet resistance and resistivity of films are 24 Ω/square and $1.5\times$10$^{-3}$ Ωcm, respectively.

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IZO/Ag/IZO Multilayers Prepared by Magnetron Sputtering for Flexible Transparent Film Heaters (마그네트론 스퍼터링 법을 이용한 IZO/Ag/IZO 다층 박막 투명 면상 발열체)

  • Park, So-Won;Gang, Dong-Ryeong;Kim, Na-Yeong;Hwang, Seong-Hun;Jeon, Seung-Hun;ZhaoPin, ZhaoPin;Kim, Tae-Hun;Kim, Seo-Han;Park, Cheol-U;Song, Pung-Geun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.114.2-114.2
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    • 2017
  • Transparent film heaters (TFHs) based on Joule heating are currently an active research area. However, TFHs based on an indium tin oxide (ITO) monolayer have a number of problems. For example, heating is concentrated in part of the device. Also, heating efficiency is low because it has high sheet resistance ($R_S$). Resistance of indium zinc oxide (IZO) is similar to ITO and it can be used to flexible applications due to its amorphous structure. To solve these problems, our study introduced hybrid layers of IZO/Ag/IZO deposited by magnetron sputtering, and the electrical, optical, and thermal properties were estimated for various thickness of the metal interlayer. It was found that the sheet resistance of the multilayer was mainly dependent on the thickness of the Ag layers. The $R_S$ of IZO(40)/Ag/IZO(40nm) multilayer was 5.33, 3.29, $2.15{\Omega}/{\Box}$ for Ag thickness of 10, 15, and 20nm, respectively, while the $R_S$ of an IZO monolayer(95nm) was $59.58{\Omega}/{\Box}$. The optical transmittance at 550nm for the IZO(95nm) monolayer is 81.6%, and for the IZO(40)/Ag/IZO(40nm) multilayers with Ag thickness 10, 15 and 20nm, is for 72.8, 78.6, and 63.9%, respectively. The defrost test showed that the film with the lowest RS had the highest heat generation rate (HGR) for the same applied voltage. The results indicated that IZO(40)/Ag(15)/IZO(40nm) multilayer has the best suitable property, which is a promising thin film heater for the application in vehicle windshield.

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The optimal array of various heat-generating heaters located on one wall of a vertical open top cavity (상부가 개방된 수직 캐비티내의 한쪽면에 배열된 다양한 발열조건을 갖는 발열체의 최적배열)

  • Riu, Kap-Jong;Choo, Hong-Lock;Choi, Byung-Cheol
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.1
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    • pp.15-23
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    • 1997
  • An experimental investigation of two-dimensional steady natural convection cooling in a vertical open top cavity with conducting side walls of finite thickness is presented. The various heat-generating discrete heaters are located on one vertical wall of the cavity. When each heater dissipates different amount of power, the purpose of the work is to obtain the optimal array condition of the heaters. The four cases of non-uniform heating conditions are considered. The temperature fields in the cavity were visualized by the interferometer and local temperatures of the vertical wall were measured by thermocouples. The heaters were arranged in two configurations: flush-mounted on a vertical wall or protruding from the wall about 4.5 mm. The vertical wall was constructed out of copper or epoxy-resin sheet. Experiments have been conducted for air with constant Prandtl number(Pr=0.7), the aspect ratio of 4.6, 7.5, 9.5, power input in the range of 0.9 W ~ 4.2 W. For the enhancement of the cooling effectiveness, the upper and lower of vertical wall would give the better position for the heaters of higher heat flux.