• 제목/요약/키워드: Sheet Model

검색결과 801건 처리시간 0.029초

등이축인장 모드 변형시 알루미늄 포일 접착강판의 박리한계 예측 (Delamination Limit of Aluminum Foil-Laminated Sheet During Stretch Forming)

  • 이찬주;손영기;이정민;이선봉;변상덕;김병민
    • 대한기계학회논문집A
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    • 제36권4호
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    • pp.413-420
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    • 2012
  • 알루미늄 포일 접착강판은 접착제를 이용하여 알루미늄 포일을 드로잉용 GI 강판 위에 접착시킨 강판이다. 알루미늄 포일의 박리현상은 알루미늄 포일 강판의 주된 성형불량 중의 하나이다. 본 연구에서는 가전제품의 외관에 활용되는 알루미늄 포일 접착강판의 박리한계를 규명하였다. 알루미늄 포일 접착강판의 박리는 알루미늄 포일과 강판의 접착강도에 의해 결정된다. 알루미늄 접착강판의 박리와 접착강도와의 관계를 분석하기 위해 CZM 을 활용하여 알루미늄 포일 접착강판의 계면접착력에 따른 알루미늄 포일 박리변형률의 변화를 분석하였다. 해석결과, 박리발생의 주원인은 강판의 변형 중 접착계면에서 발생하는 전단응력에 의해 박리가 발생함을 확인하였다. 또한 알루미늄 포일 접착강판의 계면접착력을 측정하여 강판의 등이축인장모드인 스트레치 변형에 따른 박리가 발생하는 한계변형률을 도출하였다. 도출된 알루미늄 포일 접착강판의 박리 한계는 에릭슨 시험을 통해 검증하였다.

유한요소법을 이용한 드로우비드 저항력 예측모델 개발 및 성형공정에의 적용 (Simulation-based Prediction Model of Draw-bead Restraining Force and Its Application to Sheet Metal Forming Process)

  • 배기현;송정한;허훈;김세호;박성호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
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    • pp.55-60
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    • 2006
  • Draw-bead is applied to control the material flow in a stamping process and improve the product quality by controlling the draw-bead restraining force (DBRF). Actual die design depends mostly on the trial-and-error method without calculating the optimum DBRF. Die design with the predicted value of DBRF can be utilized at the tryout stage effectively reducing the cost of the product development. For the prediction of DBRF, a simulation-based prediction model of the circular draw-bead is developed using the Box-Behnken design with selected shape parameters such as the bead height, the shoulder radius and the sheet thickness. The value of DBRF obtained from each design case by analysis is approximated by a second order regression equation. This equation can be utilized to the calculation of the restraining force and the determination of the draw-bead shape as a prediction model. For the evaluation of the prediction model, the optimum design of DBRF in sheet metal forming is carried out using response surface methodology. The suitable type of the draw-bead is suggested based on the optimum values of DBRF. The prediction model of the circular draw-bead proposes the design method of the draw-bead shape. The present procedure provides a guideline in the tool design stage for sheet metal forming to reduce the cost of the product development.

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CFRP sheet로 감싼 원형 콘크리트 압축부재의 보강 효과 (Strengthening Effect of Axial Circular Concrete Members Wrapped by CFRP sheet)

  • 문경태;박상렬;김문관
    • 한국구조물진단유지관리공학회 논문집
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    • 제19권5호
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    • pp.10-21
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    • 2015
  • 콘크리트 구조물의 내력성능을 향상시키기 위해 탄소섬유쉬트(Carbon Fiber-Reinforced Plastic Sheet, 이하 CFRP sheet)로 보강된 콘크리트에 대해 많은 연구가 수행되어 왔다. 본 연구는 CFRP sheet로 구속된 콘크리트에 대한 연구 중 미비한 부분을 보완하기 위하여 보강겹수, 시험체의 크기, 형상비, 겹이음길이를 변수로 하여 연구를 수행하였다. 각 시험체별 응력-변형률 곡선을 통해 콘크리트의 거동을 비교하였으며, 최대압축강도를 통하여 CFRP sheet의 보강효과를 확인하였다. 보강겹수의 증가에 따라 콘크리트의 압축성능은 크게 개선되었으며, 시험체의 크기와 형상비의 변화를 통해 이론적인 부분을 검증하였고, 겹이음길이는 둘레의 5%이상으로 해야만 보강효과에 영향이 없는 것으로 확인하였다. 또한 본 연구의 시험결과와 기존 시험결과를 정리하고 이를 기준으로 기존 강도추정모델을 통계 분석함으로 모델의 정확성과 신뢰성을 검증하였다.

단순 와류 분무 노즐에서 분사되는 중공 원추형 액막의 분무각 (Spray Angle of Hollow Cone Liquid Sheet Discharged from Simplex Swirl Spray Nozzle)

  • 고광웅;이상용
    • 한국분무공학회지
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    • 제7권4호
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    • pp.1-8
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    • 2002
  • This paper investigates the spray angle and the outline shape of the liquid sheet discharged from a simplex swirl nozzle. A theoretical model was proposed and the corresponding experimental data were presented for comparison. Axial and tangential velocities and thickness of the liquid sheet at the nozzle exit were also predicted. The liquid sheet thickness at nozzle exit, as well as the discharge coefficient, turned out to be a sole function of the swirl Reynolds number. However, the axial and tangential velocities at nozzle exit and the spray angle could not be expressed only with the swirl Reynolds number. The predicted outline shape and spray angle of the liquid sheet agreed reasonably with the measured data.

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Effect of Microstructure and Unit Cell's Geometry on the Compressive Mechanical Response of Additively Manufactured Co-Cr-Mo Sheet I-WP Lattice

  • So-Yeon Park;Kyu-Sik Kim;Bandar Almangour;Kee-Ahn Lee
    • Archives of Metallurgy and Materials
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    • 제67권4호
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    • pp.1525-1529
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    • 2022
  • Co-Cr-Mo based sheet I-WP lattice was fabricated via laser powder bed fusion. The effect of microstructure and the I-WP shape on compressive mechanical response was investigated. Results of compression test showed that yield strength of the sheet I-WP was 176.3 MPa and that of bulk Co-Cr-Mo (reference material) was 810.4 MPa. By applying Gibson-Ashby analytical model, the yield strength of the lattice was reversely estimated from that of the bulk specimen. The calculated strength of the lattice obtained was 150.7 MPa. The shape of deformed lattice showed collective failure mode, and its microstructure showed that strain-induced martensitic transformation occurred in the overall lattice. The deformation behavior of additively manufactured sheet I-WP lattice was also discussed.

판재의 초기 이방성이 스트레칭 성형에 미치는 영향 (Effects of Initial Anisotropy in the Plane Sheet on Stretching Process)

  • 배석용;이용신
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1998년도 춘계학술대회논문집
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    • pp.242-245
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    • 1998
  • Effects of the anisotrpy due to the initial textures in the plane sheet on plane strain punch stretching has been investigated. In this study, the anisotropy from textures in the sheet is incoporated into the finite element process model by combining the theory of crstal plasticity. Three different textures such as random texture, plane strain compression texture and cube texture are considered. Variations of puch loads as well as thickness distributions of the sheets with three different initial textures are investigated.

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횡방향 재하 말뚝 주변의 널말뚝에 관한 변수연구 (A Parametric Study of Sheet Pile Wall Near the Laterally Loaded Pile)

  • 윤희정
    • 한국지반환경공학회 논문집
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    • 제13권8호
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    • pp.35-43
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    • 2012
  • 널말뚝을 해안지역이나 도심지역에 건설하는 경우 주변에 위치한 횡방향 재하 말뚝의 영향권 내에 존재하게 되는 경우가 발생하게 되지만, 기존 설계방법에서는 이러한 영향에 대하여 고려하고 있지 않다. 본 연구를 통해 말뚝에 횡방향 하중이 재하되는 경우 근접한 널말뚝에 미치는 영향을 정량적으로 예측할 수 있는 방법을 제안하고자 한다. 상용프로그램인 ABAQUS를 이용하여 3차원 유한요소 모델을 만들었으며 지반 구성모델로는 Drucker-Prager 모델, 널말뚝과 말뚝은 선형탄성으로 거동하도록 모사하였다. 널말뚝의 휨강성, 말뚝과 널말뚝 간의 거리, 굴착깊이, 그리고 지반의 탄성계수 등 총 4가지 변수들을 사용하여 횡방향 재하 말뚝이 주변 널말뚝에 미치는 영향을 분석해 보았다. 수치해석 결과를 이용하여 널말뚝에 발생하는 최대 횡방향 변위 및 휨모멘트를 측정할 수 있는 간단한 식을 제시하였다.

결정 소성학을 이용한 반구 박판 성형공정 전산모사 (Computer Simulation of Hemispherical Sheet Forming Process Using Crystal Plasticity)

  • 심정길;금영탁
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.282-284
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    • 2007
  • The hardening and the constitutive equation based on the crystal plasticity are introduced for the numerical simulation of hemispherical sheet metal forming. For calculating the deformation and the stress of the crystal, Taylor's model of the crystalline aggregate is employed. The hardening is evaluated by using the Taylor factor, the critical resolved shear stress of the slip system, and the sum of the crystallographic shears. During the hemispherical forming process, the texture of the sheet metal is evolved by the plastic deformation of the crystal. By observing the texture evolution of the BCC sheet, the texture evolution of the sheet is traced during the forming process. Deformation texture of the BCC sheet is represented by using the pole figure. The comparison of the strain distribution and punch force in the hemispherical forming process between crystal plasticity and experiment shows the verification of the crystal-based formulation and the accuracy of the hardening and constitutive equation obtained from the crystal plasticity.

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상대 좌표를 이용한 종이류 모델링 기법 (Three-Dimensional Sheet Modeling Using Relative Coordinate)

  • 조희제;배대성
    • 대한기계학회논문집A
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    • 제29권2호
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    • pp.247-252
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    • 2005
  • This research presents a three-dimensional modeling technique for a flexible sheet. A relative coordinate formulation is used to represent the kinematics of the sheet. The three-dimensional flexible sheet is modeled by multi-rigid bodies interconnected by out-of-plane joints and plate force elements. A parent node is designated as a master body and is connected to the ground by a floating joint to cover the rigid motion of the flexible sheet in space. Since the in-plane deformation of a sheet such as a paper and a film is relatively small, compared to out-of-plane deformation, only the out-of-plane deformation is accounted for in this research. The recursive formulation has been adopted to solve the equations of motion efficiently. An example is presented to show the validity of the proposed method.

Simulation and Experimental Methods for Media Transport System: Part I, Three-Dimensional Sheet Modeling Using Relative Coordinate

  • Cho, Heui-Je;Bae, Dea-Sung;Choi, Jin-Hwan;Lee, Soon-Geul;Rhim, Sung-Soo
    • Journal of Mechanical Science and Technology
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    • 제19권spc1호
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    • pp.305-311
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    • 2005
  • This research presents a three-dimensional modeling technique for a flexible sheet. A relative coordinate formulation is used to represent the kinematics of the sheet. The three-dimensional flexible sheet is modeled by multi-rigid bodies interconnected by out-of-plane joints and plate force elements. A parent node is designated as a master body and is connected to the ground by a floating joint to cover the rigid motion of the flexible sheet in space. Since the in-plane deformation of a sheet such as a paper and a film is relatively small, compared to out-of-plane deformation, only the out-of-plane deformation is accounted for in this research. The recursive formulation has been adopted to solve the equations of motion efficiently. An example is presented to show the validity of the proposed method.