• Title/Summary/Keyword: Sheet Material

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An Improved Scheme for the Blank Holding Force in Sheet Metal Forming Analysis using the Modified Membrane Finite Element Considering Bending Effect (굽힘이 고려된 개량 박막 유한요소를 사용한 박판금속 성형해석에서의 블랭크 홀딩력 적용방법에 관한 연구)

  • Choi, Tae-Hoon;Huh, Hoon
    • Transactions of Materials Processing
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    • v.8 no.4
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    • pp.347-355
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    • 1999
  • The paper is concerned with an improved scheme for application of the blank holding force in order to take account of the thickness distribution in the sheet material of the flange region. The scheme incorporates with a modified membrane finite element method for planar anisotropic materials. The new scheme proposed two coefficients α and βto calculate the compressive stress in the sheet metal due to the blank holding force, which should be determined properly for accurate analysis. The effect of αand βon the blank holding force distribution and the deformed shape is investigated with simulation of rectangular cup deep drawing processes by changing parameter values.

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A Study on the Warm Deep Drawability of Mg- Alloy Sheet Metal (마그네슘합금 판재의 온간 디프 드로잉성에 관한 연구)

  • 이용길;김종호;이종섭
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.117-120
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    • 2003
  • Warm deep drawing which is one of the new forming technologies to improve formability of sheet metal is applied to the cylindrical cup drawing of Mg-alloy sheet metal. In experiments the temperature of die and blank holder is varied from room temperature to $300^{\circ}C$, while the punch is cooled by circulation of coolant to increase the fracture strength of workpiece on the punch corner area. Test material chosen for experiments is AZ31 magnesium sheet metal. Teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ratio as well as thickness distributions of drawn cups are investigated and validity of warm deep drawing process is also discussed.

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A Research on Improvement Scheme for Performance Quality Standard of Self-Adhesive Waterproofing Sheet (자착형 방수시트의 성능 품질기준 개선안에 관한 연구)

  • Jeon, jong-Soo;Park, Wan-Goo;Kim, Yun-Ho;Park, Jin-Sang;Song, Je-Young;Oh, Sang-keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.261-262
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    • 2012
  • The field application through the quality control of self adhesive rubberized asphalt waterproofing sheet was regulated by KS F 4934 of Korea Standard in 2003. However, regulations that different material properties of self-Adhesive waterproofing sheets are difficult on the standard. Therefore, this research was performed for of quality control all affiliations of self-adhesive waterproofing sheet through basic properties test and proposed quality standard revised bill in KS F 4934.

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Optimization of Sheet Metal Forming Process Using Mahalanobis Taguchi System (마하라노비스 다구찌(Mahalanobis Taguchi) 시스템을 이용한 박판 성형 공정의 최적화)

  • Kim, Kyung-Mo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.95-102
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    • 2016
  • Wrinkle, spring-back, and fracture are major defects frequently found in the sheet metal forming process, and the reduction of such defects is difficult as they are affected by uncontrollable factors, such as variations in properties of the incoming material and process parameters. Without any countermeasures against these issues, attempts to reduce defects through optimal design methods often lead to failure. In this research, a new multi-attribute robust design methodology, based on the Mahalanobis Taguchi System (MTS), is presented for reducing the possibilities of wrinkle, spring-back, and fracture. MTS performs experimentation, based on the orthogonal array under various noise conditions, uses the SN ratio of the Mahalanobis distance as a performance metric. The proposed method is illustrated through a robust design of the sheet metal forming process of a cross member of automotive body.

Prediction of forming limits for anisotropic sheet metals with ellipsoidal voids (타원체 보이드를 갖는 이방성 판재의 성형한계 예측)

  • Son, H.S.;Kim, J.;Kim, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.254-257
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    • 2003
  • The modified yield function of Gologanu-Leblond-Devaux in conjunction with the Barlat and Lian's yield criterion is studied to clarify the plastic deformation characteristic of voided anisotropic sheet metals. The void growth of an anisotropic sheet under biaxial tensile loading and damage effect of void growth on forming limits of sheet metals are investigated. Also, the shape parameter defining non-spherical(prolate ellipsoidal) voids with initially random orientations is introduced in M-K model. The predicted forming limits are compared with the published experimental data.

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An Experimental Study on the Adhesion Property of Self Adhesive Rubberized Asphalt Waterproofing Sheet (자착식 고무화 아스팔트 방수시트의 접착특성에 관한 실험적 연구)

  • Jeoung Hyoun-Sang;Kang Hyo-Jin;Song Je-Young;Oh Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.05a
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    • pp.1-4
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    • 2005
  • This study is to examine adhesion the characteristics of self adhesive asphalt to minimize of the construction periods and the environmental problems through the performance estimation of materials to reduce waterproof problem and the long durability maintenance of building structures. This study tested the estimation items of self rubberized adhesive asphalt to examine the sheet discovered the most important problem in the construction site and the connection stability in the sheet joint. Besides, this study examined the material characteristics such as tension property, tear property, temperature dependence, heat resistance, adhesion stability and so on. Test results of the separative items satisfied in the reference figure of connection stability and adhesion stability which could confirm adhesion performances and other items also satisfied in the reference.

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The Characteristics of Painted Coating on Aluminum Sheet by Sending Conditions (알루미늄 판재의 센딩조건에 따른 도장특성 평가)

  • Yoon, Han-Ki;Choi, Seok-In;Lee, Jong-Ho
    • Journal of Ocean Engineering and Technology
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    • v.25 no.1
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    • pp.44-48
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    • 2011
  • Researchers suggested painted coating characteristics of aluminum sheet by various sending condition. Painted coating is used to protect the surface of the blocks from the interior and exterior. It is also used to enhance the value of automobiles and ship materials. This process makes the materials surface for protection and elegance. Although analysis of the roughness and critical scratch load of painted coating is important, the effects of this material have not progressed much. In this study, the characteristics of painted coating in the other conditions of the polished aluminum sheet were investigated. The results of both various conditions and initial roughness values were almost similar to final values after painted coating.

Experimental Study on the Parameters Affecting Deep Drawing Process (딥 드로잉 공정에 미치는 영향인자에 관한 실험적 연구)

  • Jung, D.W.;Yang, H.I.;Lee, S.H.
    • Journal of Power System Engineering
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    • v.7 no.2
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    • pp.61-65
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    • 2003
  • Sheet metal forming process is a non-linearity problem which Is affected by various process variables, such as geometric shape of punch and die, frictional characteristic, etc.. Therefore, the knowledge of the influence of the process variables is needed in the design of sheet metal working processes. In this paper, deep drawing tests for blank holding force, punch speed and lubrication between sheet material and tool were carried out to investigate the influence upon sheet formability. Experimental results were discussed about the defects on the deformation behaviors during the forming process.

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Compound waterproofing method of green roof using copper barrier sheet and recycled tire melting liquid waterproofing material that reinforced treatments are valve and glass fiber mesh. (알루미늄 판막과 유리섬유를 합지한 구리방근시트와 폐타이어 용융액상 도막방수재를 이용한 옥상녹화 복합방수공법)

  • Kim, Young chan;Cho, Il Kyu;choi, sung min;Oh, Sang Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.173-178
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    • 2008
  • This is green roof bottom system which composed by aluminum valve and glass fiber together as major reinforcement, so the cooper sheet can have root proof, and using recycled tire gel-type membrane waterproofing system which dost not contains VOCs. The copper sheet reduce the plants' root growing, so it helpes to maintain the waterproofing layer and stability of root proofing. Gel type membrane waterproofing system can do waterproofing, stress dispersion, and reducing leakage expansion. So those two materials can help each other to make green roof bottom layer would have the stability and durability.

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Double sheet detection system for feeder robots in automation line

  • Kim, Dae-Nyeon;Jo, Kang-Hyun;Shin, In-Seung;Kim, Ki-Su;Kim, Tae-Ho;Kang, Hyun-Duk;Yoon, Yeon-Hong;Kim, Se-Yoon;Lee, Seung-Choon
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.73.4-73
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    • 2001
  • We suggest a system to detection whether material picked up is double or single when the robot feeds them in automation line. This system measures thickness of metal plate and alarms when they are double sheet measuring boundary lines of metal sheet. This system calculates the minimum distance of straight boundary lines by eliminating noise in the edge regions. In the experimental system, double or single is determined by calculating implemented the thickness in the image where the distance of pixels are retrieved by the hash table. In this paper, the algorithm of histogram is adapted to experiment in the implement, thus proved as double sheet detection system.

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