• 한국생산제조학회지
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• 제25권3호
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• pp.177-181
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• 2016

Hot shearing is a method of producing various high-quality planar machine parts by using reduced punch load. In order to predict the results of this process, the deformation behavior of work material at elevated temperatures need to be studied. In this research, a tensile test was carried out for 5052 aluminum alloy at high temperatures of $240-540^{\circ}C$ and strain rates of 0.001-0.1/s. The results of the tensile tests were studied to predict the deformation of the alloy during the hot shearing process. The results showed that hot shearing within a temperature range of $340-440^{\circ}C$ and a strain rate rage of 0.001-01/s will be the most effective in reducing punch load and increasing the sheared edge in the case of 5052 aluminum alloy.

• 소성∙가공
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• 제31권5호
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• pp.261-266
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• 2022

To reduce the weight of the vehicle, the application of the high strength steel sheets to chassis parts is increased. High forming load is induced during the shearing process of steel chassis parts made of high strength steel, and the possibility of an eccentric load is increased depending on the product seating condition on the die, which decreases the stability and lifespan of the die. In this paper, a three-dimensional finite element analysis with the continuum element was conducted using the damage theory for the cam-trimming process of the front lower arm. The structural analysis of the trimming die was performed with the forming load result obtained from the analysis, and the amount of deflection and the stress distribution of the die during the shearing process were evaluated for the confirmation of the tool stability. The shape of the weak region of the die was modified according to structural analysis and then the stability was confirmed with the finite element analysis. The analysis result showed that the possibility of tool failure during cam-trimming process was remarkably reduced, and the reliability of the proposed modified design was validated.

• Wind and Structures
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• 제11권1호
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• pp.19-33
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• 2008

This research investigates the adaptive input estimation method applied to the multilayer shearing stress structure. This method is to estimate the values of wind load inputs by analyzing the active reaction of the system. The Kalman filter without the input term and the adaptive weighted recursive least square estimator are two main portions of this method. The innovation vector can be produced by the Kalman filter, and be applied to the adaptive weighted recursive least square estimator to estimate the wind load input over time. This combined method can effectively estimate the wind loads to the structure system to enhance the reliability of the system active performance analysis. The forms of the simulated inputs (loads) in this paper include the periodic sinusoidal wave, the decaying exponent, the random combination of the sinusoidal wave and the decaying exponent, etc. The active reaction computed plus the simulation error is regard as the simulated measurement and is applied to the input estimation algorithm to implement the numerical simulation of the inverse input estimation process. The availability and the precision of the input estimation method proposed in this research can be verified by comparing the actual value and the one obtained by numerical simulation.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2010년도 춘계학술대회 논문집
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• pp.269-270
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• 2010

• 비파괴검사학회지
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• 제22권6호
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• pp.643-648
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• 2002

In this study, shearography and ESPI have been used for quantitative analysis of an inside crack of pipeline and both of them appeared suitable to qualitatively detect inside crack. However, shearography needs several effective factors including the amount of shearing, shearing direction and induced load for the quantitative evaluation of the inside crack. In this study, the factors were optimized for the quantitative analysis and the site of cracks has been determined. Although the effective factors in shearography has been optimized, it is difficult to determine the factors exactly because they are related to the details of tracks. On the other hand, ESPI is independent on the details of a crack and only the induced load plays an important role. The out-of-plane displacement was measured under the optimized load and the measured were numerically differentiated, which resulted in an equivalent to the shearogram. The size of cracks can be determined quantitatively without any detail of a crack.

• 대한토목학회논문집
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• 제33권4호
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• pp.1261-1270
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• 2013

현행 국내 1등교 활하중 설계기준은 DB-24하중과 DL-24하중을 적용하고 있다. 특히 45m 이상의 장경간 교량에서는 DB-24하중보다 DL-24 하중에 의한 전단력, 모멘트가 지배적인 것으로 나타나 대부분 DL-24하중을 적용하여 설계하고 있다. 그러나 실제 교량에서트럭하중은 한 점에 머무르며 작용하지 않고 교량 위를 종방향으로 이동하며 작용하므로, 이러한 이동 효과를 고려하여 이동트럭하중(ML-24)을 정의하여 DL-24하중과 비교한 결과, DL-24하중은 50m 경간을 기준으로 이동트럭 하중(ML-24)에 의한 전단력을 전 구간에서 만족시키지 못하였고, 모멘트의 경우도 일부구간에서 만족하지 못하는 것으로 나타났다. 이에 본 논문에서는 경간 50m를 기준으로 현재 DL-24하중을 구성하는 하중 인자를 조정하여 새로운 활하중 모델인 RL-24하중을 제시하였으며, 이를 경간 45~60m 단순교에 적용시켜 검토한 결과, 실제 작용 하중과 유사한 ML-24하중에 의해 교량에 작용하는 모멘트와 전단력을 모두 만족하였으며, 특히 문제점으로 발견되었던 부재 중앙과 부재 단부에서의 전단력 비율이 일정하게 유지되는 결과를 얻었다. 또한 국내의 활하중 모델들과의 비교를 통하여 RL-24하중 조정안의 적절성과 그 적용성을 검토하였다. 본 연구에서는 최근 연구개발과 실용화가 활발한 60m 경간급의 1등급 교량에 대하여 실제 트럭의 이동 효과를 고려하여 모멘트와 전단력에 대하여 합리적인 설계가 이루어질 수 있도록 새로운 설계기준을 제시하였다.

• Design & Manufacturing
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• 제15권4호
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• pp.51-56
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• 2021

Piercing is the process of shearing a circular hole in sheet metal, whose high shear force makes it difficult to secure the durability of tools. In addition, uneven clearance between tools due to poor alignment of the piercing punch causes accelerated die wear and breakage of the tool. This study reviewed the feasibility of in-situ determining alignment failure during the piercing process by analyzing the signal deviation of a bolt-type piezo sensor installed inside the tool whose alignment level was controlled. Finite element analysis was performed to select the optimal sensor location on the piercing tool for sensitive detection of process signals. A well-aligned piercing process results in uniform deformation in the circumferential direction, and shearing is completed at a stroke similar to the sheet thickness. Afterward, a sharp decrease in shear load is observed. The misaligned piecing punch leads to a gradual decrease in the load after the maximum shear load. This gradual decrease is due to the progressive shear deformation that proceeds in the circumferential direction after the initial crack occurs at the narrow clearance site. Therefore, analyzing the stroke at which the maximum shear load occurs and the load reduction rate after that could detect the misalignment of the piercing punch in real-time.

• 한국방재안전학회논문집
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• 제7권1호
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• pp.43-50
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• 2014

본 논문은 신뢰성 이론에 기초하여 철골보의 단경간 및 2경간 연속보의 파손확률을 결정하였다. 계산식에서 철골보에 가해지는 하중은 정규 분포로 가정하여 진행되었으며, 파손확률의 변화를 확인하기 위해 보의 중앙범위에 적용하는 하중을 보의 1대 1과 1대 2로 분할된 지점에 배치하였다. 보의 끝부분의 경계 결합조건 역시 연구에 포함되었다. 연구 결과 파손확률이 있는 보에 대한 결합조건 및 파손확률은 2차 분석에 따라 그 중요도가 낮은 것으로 나타났다. 결론적으로 일부의 경우를 제외하고 보의 파손확률은 보 양단의 경계조건에 따라 차이가 있는 것으로 나타났다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.298-303
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• 2003

In recent years, shearogrpahy has significantly improved capabilities in the areas of unbond and separation detection in tires. Although shearography has many advantages for qualitative evaluation, the technique remains the problem of quantitative analysis of inside defects, because shearography needs several effective factors including the amount of shearing, shearing direction and induced load, which exist as barrier for the quantitative analysis of inside defects. Since the factors are highly dependent on inspectors skill and also affect the in-situ workability. The factors were optimized and the size of cracks inside of pipeline and tire has been quantitatively determined.

• Design & Manufacturing
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• 제17권1호
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• pp.13-19
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• 2023

Blanking processing is one of the shear processing method in which the cut part becomes a product and piercing processing is a press molding process in which the cut part is discarded as a scrap. The shear angle of the punch used for blanking is determined by conditions such as the characteristics of the shear material, shear thickness and shear length. The shear angle of a punch is an important factor in determining the size of the shear load, the life of the shear punch, the deformation of the shear product and the quality of burrs In this study, blanking punches applied with four types of shear angles (i.e., 0°, 0°23", 0°46", 0°69") to the blanking punches of bracket products used in practical work were manufactured and tested. In the blanking experiment, the remaining variables except for the shear angle were the same. Experiments show that the product has the least amount of deformation in blanking punches with a shear angle equal to the material thickness, i.e., 0°46"..