• Title/Summary/Keyword: Shear-band

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Prevention of Internal Defects of Cold Extruded Planetary Gears (냉간 압출된 유성기어의 내부결함 방지)

  • Lee, J.-H.;Choi, J.;Lee, Y.-S.;Choi, S.-H.
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.168-173
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    • 1999
  • It is investigated that internal defect of planetary gear which consists of two gears with different number of teeth on both side. The internal defect, central burst, begin to form at the place of adiabatic shear band which usually has maximum ductile fracture value during the forming operation, forward and backward extrusion. It makes the plastic forming of planetary gear difficult. The prediction of defect to minimize the cost to produce the planetary gear. The finite element simulation code DEFORM is applied to analyze the defects. In the analysis, the toothed gears are assumed as axisymmetric cylinders whose diameters are equal to those of pitch circles of the each gears. Experiments were carried out with the SCM415 alloy steel as billet material and AIDA 630-ton knuckle-joint press. The calculated results and experimental inspections are compared to design a die and blank without defects and the results are useful to predict the internal defect.

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Restrained Effect of End Plate on Plane Strain Test Evaluated by Digital Image Correlation Method (디지털 이미지 코릴레이션 기법으로 평가한 평면변형률 시험의 단부 구속 효과)

  • Jang, Eui-Ryong;Choo, Yoon-Sik;Lee, Won-Taeg;Chung, Choong-Ki
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.22-33
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    • 2008
  • The plane strain test has been used widely in order to examine the stress-strain relation and failure behavior. Its advantages are more realistic simulation of deformation and failure behaviors of soils. Most plane strain tests have been carried out with restrained end plates due to difficulties in manufacturing the equipment with free end condition and also performing it. In this study, plane strain tests with/without bottom plate restraint were performed on Jumunjin-sand. The measurement of overall and local deformation was accomplished by digital image correlation technique as well as external LVDT. By applying digital image correlation method using two consecutive images captured through the transparent wall, local deformation behavior of various parts inside the specimen was estimated. From digital image analysis result, the restrained effect of end plate was examined about formation and development of shear band, and deformation mechanism of sand under plane strain condition.

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Glass Forming Ability and Mechanical Properties of (Fe79C11B8Si2)100-XCrX (X = 0-8) Amorphous Ribbons ((Fe79C11B8Si2)100-XCrX (X = 0-8) 조성 비정질 리본의 크롬 함량에 따른 비정질 형성능, 기계적 특성 평가)

  • Moon, Jae-Won;Park, Ji-Sung;Yi, Seong-Hoon
    • Journal of Korea Foundry Society
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    • v.36 no.1
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    • pp.18-23
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    • 2016
  • Iron based amorphous ribbons with the nominal compositions of $(Fe_{79}C_{11}B_8Si_2)_{100-X}Cr_X$ (X = 0,2,4,6,8 at%) have been developed as reinforcements that can be applied to the concrete materials. Mechanical properties and glass forming ability of the ribbons can be enhanced by the optimum amounts of Cr additions that can also improve corrosion properties of the ribbons. Vein patterns typical of the fractured surface morphology of amorphous alloys have been observed on the surfaces of ribbons after tensile tests. It is inferred from the EDS analysis results of vein patterns that carbon segregations occur within the narrow shear band regions.

DEM analyses of the mechanical behavior of soil and soil-rock mixture via the 3D direct shear test

  • Xu, Wen-Jie;Li, Cheng-Qing;Zhang, Hai-Yang
    • Geomechanics and Engineering
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    • v.9 no.6
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    • pp.815-827
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    • 2015
  • The mechanical behavior of soil and soil-rock mixture is investigated via the discrete element method. A non-overlapping combination method of spheres is used to model convex polyhedron rock blocks of soil-rock mixture in the DEM simulations. The meso-mechanical parameters of soil and soil-rock interface in DEM simulations are obtained from the in-situ tests. Based on the Voronoi cell, a method representing volumtric strain of the sample at the particle scale is proposed. The numerical results indicate that the particle rotation, occlusion, dilatation and self-organizing force chains are a remarkable phenomena of the localization band for the soil and soil-rock mixture samples. The localization band in a soil-rock mixture is wider than that in the soil sample. The current research shows that the 3D discrete element method can effectively simulate the mechanical behavior of soil and soil-rock mixture.

An improved collapse analysis mechanism for the face stability of shield tunnel in layered soils

  • Chen, Guang-hui;Zou, Jin-feng;Qian, Ze-hang
    • Geomechanics and Engineering
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    • v.17 no.1
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    • pp.97-107
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    • 2019
  • Based on the results of Han et al. (2016), in the failure zone ahead of the tunnel face it can be obviously identified that a shear failure band occurs in the lower part and a pressure arch happens at the upper part, which was often neglected in analyzing the face stability of shield tunnel. In order to better describe the collapse failure feature of the tunnel face, a new improved failure mechanism is proposed to evaluate the face stability of shield tunnel excavated in layered soils in the framework of limit analysis by using spatial discretization technique and linear interpolation method in this study. The developed failure mechanism is composed of two parts: i) the rotational failure mechanism denoting the shear failure band and ii) a uniformly distributed force denoting the pressure arch effect. Followed by the comparison between the results of critical face pressures provided by the developed model and those by the existing works, which indicates that the new developed failure mechanism provides comparatively reasonable results.

Evolution of Particle Crushing and Shear Behavior with Respect to Particle Shape Using PFC (PFC를 이용한 입자 형상에 따른 입자 파쇄 및 전단거동 전개)

  • Jo, Seon-Ah;Cho, Gye-Chun;Lee, Seok-Won
    • Journal of the Korean Geotechnical Society
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    • v.25 no.10
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    • pp.41-53
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    • 2009
  • In order to analyze the influence of particle shape on evolution of particle crushing and characteristic of shear behavior of granular soil, direct shear test was simulated by using DEM (Discrete Element Method). Six particle shapes were generated by clump and cluster model built in PFC (Particle Flow Code). The results of direct shear test for six particle shapes were compared and analyzed with those for circular particle shape. The results of numerical tests showed a good agreement with those of experimental tests, thus the appropriateness of numerical modelling set in this study was proved. As for particle shape, more angular and rougher particle induced larger internal friction angle and more particle crushing than relatively round and smooth particle. When particles were crushed, crushing was concentrated on the shear band adjacent to the shear plane. Finally, it can be concluded that the numerical models suggested in this study can be used extensively for other studies concerning the shear behavior of granular soil including soil crushing.

Effects of loading conditions on the fatigue failure characteristics in a polycarbonate

  • Okayasu, Mitsuhiro;Yano, Kei;Shiraishi, Tetsuro
    • Advances in materials Research
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    • v.3 no.3
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    • pp.163-174
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    • 2014
  • In this study, fatigue properties and crack growth characteristics of a polycarbonate (PC) were examined during cyclic loading at various mean stress (${\sigma}_{amp}$) and stress amplitude (${\sigma}_{mean}$) conditions. Different S vs. N and da/dN vs. ${\Delta}K$ relations were obtained depending on the loading condition. The higher fatigue strength and the higher resistance of crack growth are seen for the PC samples cyclically loaded at the higher mean stress and lower stress amplitude due to the low crack driving force. Non-linear S - N relationship was detected in the examination of the fatigue properties with changing the mean stress. This is attributed to the different crack growth rate (longer fatigue life): the sample loaded at the high mean stress with lower stress amplitude. Even if the higher stress amplitude, the low fatigue properties are obtained for the sample loaded at the higher mean stress. This was due to the accumulated strain energy to the sample, where severe plastic deformation occurs instead of crack growth (plasticity-induced crack closure). Shear bands and discontinuous crack growth band (DGB) are observed clearly on the fracture surfaces of the sample cyclically loaded at the high stress amplitude, where the lower the ${\sigma}_{mean}$, the narrower the shear band and DGB. On the other hand, final fracture occurred instantly immediately after the short crack growth occurs in the PC sample loaded at the high mean with the low ${\sigma}_{amp}$, i.e., tear fracture, in which the shear bands and DGB are not seen clearly.

Prediction of Shear Strength in High-Strength Concrete Beams without Web Reinforcement Considering Size Effect (크기효과를 고려한 복부보강이 없는 고강도 콘크리트 보의 전단강도 예측식의 제안)

  • Bae, Young-Hoon;Yoon, Young-Soo
    • Journal of the Korea Concrete Institute
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    • v.15 no.6
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    • pp.820-828
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    • 2003
  • Recent research has indicated that the current ACI shear provision provides unconservative predictions for large slender beams and beams with low level of longitudinal reinforcement, and conservative results for deep beams. To modify some problems of ACI shear provision, ultimate shear strength equation considering size effect and arch action to compute shear strength in high-strength concrete beams without stirrups is presented in this research. Three basic equations, namely size reduction factor, rho factor, and arch action factor, are derived from crack band model of fracture mechanics, analysis of previous some shear equations for longitudinal reinforcement ratio, and concrete strut described as linear prism in strut-tie model deep beams. Constants of basic equations are determined using statistical analysis of previous shear testing data. To verify proposed shear equation for each variable, effective depth, longitudinal reinforcement ratio, concrete compressive strength and shear span-to-depth ratio, about 300 experimental data are used and proposed shear equation is compared with ACI 318-99 code, CEB-FIP Model code, Kim &Park's equation and Zsutty's equation. The proposed shear equation is not only simpler than other shear equations, it is but also shown to be economical predictions and reasonable safety margin. Hence proposed shear strength equation is expected to be applied to practical shear design.

The development of deformation microstructures and textures in high Mn steels (고Mn강의 소성에 따른 미세조직및 Texture 변화에 관한연구)

  • Kim, Taek-Nam;Kim, Jong-Ok
    • The Journal of Natural Sciences
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    • v.7
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    • pp.83-90
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    • 1995
  • The microstructural and textural development during rolling is compared in two Hadifield's steels (high Mn steel), one having low carbon content (0.65 wt.%) and the other high carbon (1.35 wt.%).In low carbon Hadfield's steel (LCHS) mixed microstructures are formed which contain intrinsic stacking faults, deformation twins, and brass type shear bands. The deformation twins are thought to be formed by the stacking of intrinsic stacking faults. The similar development to 70-30 brass texture is observed in early deformation. However the abnormal texture is developed after 40 % deformation, which is thought to be due to the martensite phase transformation. In high carbon Hadfield's steel (HCHS) mixed substructures of dislocation tangles, deformation twins, and shear bands (both copper and brass type) are found to develop. The texture development is similar to that of 70-30 brass. This is consistant with no carbon segregation and no martensitic phase transformation in HCHS. In spite of the difference of substructure and texture development during rolling in two steels, the difference in stacking fault energy is measured to be small ($2 mJm^-2$). The carbon segregation is only occurred in LCHS. Thus it is thought that the carbon segregation influence the microstructure and texture development during rolling. This is related with martensite phase transformation in LCHS.

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Geotechnical Characteristics of Crude Oil-Contaminated Sandy Ground (원유로 오염된 지반의 역학적 특성)

  • 신은철;이재범
    • Geotechnical Engineering
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    • v.13 no.6
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    • pp.37-44
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    • 1997
  • In this paper, the effects of crude oil contamination on the geotechnical properties of sand such as compaction characteristics, shear strength, permeability, and bearing capacity are presented. The test results indicate that the compaction characteristics are somewhat influenced by oil contamination. The angle of internal friction of sand based on total stress analysis decreases due to the presence of oil within the pore spaces in Band. The bearing capacity of sand is significantly influenced by oil contamination.

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