• Title/Summary/Keyword: Shear-band

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Automated Mesh Generation For Finite Element Analysis In Metal Forming (소성 가공의 유한 요소 해석을 위한 자동 요소망 생성)

  • 이상훈;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.17-23
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    • 1997
  • In the two-dimensional Finite Element Method for forming simulation, mesh generation and remeshing process are very significant. In this paper, using the modified splitting mesh generation algorithm, we can overcome the limitation of existing techniques and acquire mesh, which has optimal mesh density. A modified splitting algorithm for automatically generating quadrilateral mesh within a complex domain is described. Unnecessary meshing process for density representation is removed. Especially, during the mesh generation with high gradient density like as shear band representation, the modified mesh density scheme, which will generate quadrilateral mesh with the minimized error, which takes effect on FEM solver, is introduced.

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Process Design to Prevent Internal & External Defects of Cold Extruded Products with Double Ribs (이중 리브를 가진 냉간 압출품의 내.외부 결함 방지를 위한 공정 설계)

  • 김동진;김병민
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.612-619
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    • 1999
  • Internal and external defects of an inner pulley for automobile air conditioner are investigated in this study. Inner pulley is a part of compressor clutch assembly of automobile air conditioner. In cold forging of inner pulley, the design requirement are to keep the same height of the inner rib and outer one and to make uniform distribution of hardness in the forged product. At the end of the forging of inner pulley, the piping defect as an external defect begins to form at the back center of the billet. The internal crack as an internal defect also occur at the adiabatic shear band which usually has maximum ductile fracture value. It is important to predict when the internal and external defects occur during the deformation process, in order to minimize the amount of discard that is generated. The finite element simulations are applied to analyze the defects. The validity of the computational results are examined by experiments. These computational results are in good agreement with the experimental ones.

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The High Temperature Deformation Behavior of Ductile Cast Iron (구상 흑연 주철의 고온 변형 거동)

  • Yoo, Wee-Do;Na, Young-Sang;Lee, Jong-Hoon
    • Journal of Korea Foundry Society
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    • v.22 no.1
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    • pp.11-16
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    • 2002
  • Hot deformation behavior of GCD-50 cast iron has been investigated by employing the compressive test. Phenomenological deformation behaviors, which were modeled based on the dynamic materials model and the kinetic model, have been correlated with the microstructural change taken place during compression. Microstructural investigation revealed that the adiabatic shear band caused by the locallized deformation was taken place in low temperature and high strain rate. On the other hand, the wavy and curved grain boundaries, which repersent the occurrence of dynamic microstructure change such as dynamic recovery and dynamic recrystallization, were observed in high temperature and low strain rate. Deformation model based on hyperbolic sine law has also been suggested.

Analysis of Deformation Localization of Void Material using Nolocal Constitutive Relation (I) (비국소형 구성식을 이용한 보이드 재료의 변형 국소화 거동의 해석(I))

  • 김영석;최홍석;임성언
    • Transactions of Materials Processing
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    • v.9 no.1
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    • pp.59-65
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    • 2000
  • Most studies of failure analysis in ductile metals have been based on the classical plasticity theory using the local constitutive relations. These frequently yields a physically unrealistic solution, in which a numerical prediction of the onset of a deformation localization shows an inherent mesh-size sensitivity. A one way to remedy the spurious mesh sensitivity resulted in the unreasonable results is to incorporate the non-local plasticity into the simulation model, which introduce an internal (material) length-scale parameter into the classical constitutive relations. In this paper, a non-local version of the modified Gurson constitutive relation has been introduced into the finite element formulation of the simulation for plane strain compression of the visco elastic-plastic void material. By introducing the non-local constitutive relations we could successfully removed the inherent mesh-size sensitivity for the prediction of the deformation localization. The effects of non-local constitutive relation are discussed in terms of the load-stroke curve and the strain distributions accross the shear band.

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Assessment of Forming Defects in Hot Backward Extruded Ti-6Al-4V Tubes using Dynamic Materials Model (동적재료모델을 활용한 열간 후방압출된 Ti-6Al-4V튜브의 성형결함 해석)

  • 염종택;심인규;박노광;홍성석;심인옥
    • Transactions of Materials Processing
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    • v.12 no.6
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    • pp.566-571
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    • 2003
  • The metal forming behavior and defect formation in Ti-6Al-4V tube during hot backward extrusion were investigated. Dynamic material model(DMM) including Ziegler's instability criterion was employed to predict the forming defects such as shear band, inner and/or surface cracks. This approach was coupled to the internal variables generated from FE analysis. The simulation results fur the backward extrusion were compared with the experimental observation. The chilling effect and friction indicated a great influence on the deformation mode of the tube and the formation of surface cracks. The formation of forming defects in the extruded tube was attributed to non-uniform distribution of strain, strain rate and temperatures in the extruded tubes for the given test conditions.

Simulation of Growth Behavior of Sawtoothed Interface by the compression (톱니형상면의 압축에 의한 성장거동 시뮬레이션)

  • 정태훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.90-94
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    • 2002
  • In this paper, Compression in the case where dissimilar blocks are twinned variously are carried out in the condition of lubricated interface. The degree of growth is experimentally investigated. Moreover, numerical simulations are carried out by the elastic-plastic FEM for the case of the dissimilar blocks with the initial sawtooth angle of 60。. The dissimilar blocks are twinned, larger difference between material properties leads smaller growth, and the degreased interface leads smaller growth than that in the lubricated one. Furthermore, by the simulation of compression where dissimilar blocks are twinned, it is confirmed that the tendency of the general deformation pattern is very similar to the experiment.

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The Design Simulation for Manufacture of High Frequence Ceramic Filter (고주파용 세라믹 필터의 제작을 위한 디자인 해석)

  • 이수호;석정영;류기흥;사공건;윤광희;류주현;박창엽
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.11a
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    • pp.418-421
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    • 2001
  • The ceramic filters were developed using technology similar to that of quartz crystal and electro- mechanical filter. However, the key to this development involved the theoretical analysis of vibration modes and material improvements of piezoelectric ceramics. The primary application of ceramic filters has been for consumer-market use. Accordingly, a major emphasis has involved mass production technology, leading to low-priced devices. A typical ceramic filter includes monolithic resonators and capacitors packaged in unique configurations. Nakazawa developed a double-mode resonator as two acoustically coupled single resonators. And he developed 10.7MHz crystal filters using multi-energy trapping mode of thickness shear vibration. He succeeded in realizing a two-pole band pass filter response without external inductance by splitting a dot electrode to creak coupled symmetric and anti- symmetric vibration modes. Accordingly, the simulation for ceramic (inter were important. So that, this paper were investigated the pass frequency of filter on the electrode length and thickness of ceramic.

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Analysis of resonant frequency in microstrip antennas using X-cut Quartz plates (X-cut quartz를 이용한 마이크로스트립 안테나의 해석)

  • Kang, Hyun-Il;Hwang, Hyun-Suk;Lee, Kyu-Il;Lee, Tae-Yong;Song, Joon-Tae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.380-381
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    • 2006
  • A technique to control the operating frequency of microstrip antenna by using the X-cut quartz substrate has been investigated experimentally and theoretically. We consider 6, 8 and 10 GHz resonance frequency in three dimensional quartz plates. Equation of linear piezoelectricity are solved for the thickness-shear approximation of X-cut quartz plates. At X-band frequencies, the microstrip antenna was voltage-controllable using the dc electric field dependence of the piezoelectric constant of X-cut quartz. This work demonstrates advantageous application for X-cut quartz plate in microstrip antenna substrates.

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Scour around spherical bodies due to long-crested and short-crested nonlinear random waves

  • Myrhaug, Dag;Ong, Muk Chen
    • Ocean Systems Engineering
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    • v.2 no.4
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    • pp.257-269
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    • 2012
  • This paper provides a practical stochastic method by which the maximum equilibrium scour depth around spherical bodies exposed to long-crested (2D) and short-crested (3D) nonlinear random waves can be derived. The approach is based on assuming the waves to be a stationary narrow-band random process, adopting the Forristall (2000) wave crest height distribution representing both 2D and 3D nonlinear random waves, and using the regular wave formulas for scour and self-burial depths by Truelsen et al. (2005). An example calculation is provided.

Evaluation of Site-specific Seismic Response Characteristics at Town Fortress Areas Damaged by Historical Earthquakes (역사 지진 피해 발생 읍성 지역에 대한 부지 고유의 지진 응답 특성 평가)

  • Sun, Chang-Guk;Chung, Choong-Ki;Kim, Dong-Soo;Kim, Jae-Kwan
    • The Journal of Engineering Geology
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    • v.17 no.1 s.50
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    • pp.1-13
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    • 2007
  • In order to evaluate the local site effects at two town fortress areas in Korea where stone parapets were col-lapsed by historical earthquakes, site characteristics were assessed using site investigations such as borehole drillings and seismic tests. Equivalent-linear site response analyses were conducted based on the shear ways velocity ($V_s$) profiles and geotechnical characteristics determined from site investigations. The study sites are categorized as site classes C and B according to the mean $V_s$ to 30 m ranging from 500 to 850 m/s, and their site periods are distributed in the short period range of 0.06 to 0.16 sec, which contains the natural period of fortress wall and stone parapet. From the results of site response analyses in the study areas, for site class C indicating most of site conditions, contrary to site class B, the short-period (0.1-0.5 sec) and mid-period (0.4-2.0 sec) site coefficients, $F_a$ and $F_v$ specified in the Korean seismic design guide, underestimate the ground motion in short-period band and overestimate the ground motion in mid-period band, respectively, due to the high amplification in short period range, which represent the site-specific seismic response characteristics. These site-specific response characteristics indicate the potential of resonance in fortress walls during earthquake and furthermore could strongly affect the collapse of parapets resulted from seismic events in historical records.