• 제목/요약/키워드: Shear fracture

검색결과 884건 처리시간 0.023초

금속 소재의 미세 홀 펀칭 시 전단 파괴 거동 연구 (A Study on Shear Fracture Behavior of Metal in Micro Hole Punching Process)

  • 유준환;임성한;주병윤;오수익
    • 소성∙가공
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    • 제12권4호
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    • pp.314-319
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    • 2003
  • In the micro hole punching, the size and shape of burr and burnish zone are very important factors to evaluate quality of micro holes which depend on punch-die clearance, strain rate, workpiece material and etc. To get micro holes with small burr and wide burnish zone for industrial demands, not only the parametric study but also a study on fracture behavior in shear band are necessary. In this study, 100 $\mu$m, 25 $\mu$m micro holes in diameter were fabricated on brass (Cu63/Zn37) and SUS 316 foils as aspect ratio 1:1, and the characteristics of micro holes was investigated comparing with those of macro holes over several mm by scanning electron microscopic views and section views. Like macro hole, micro hole is also composed of 4 portions, rollover. burnish zone, fracture zone and burr, and it shows similar fracture behavior in shear band. But by high strain rate (10$^2$∼10$^3$s$^{-1}$ ) condition unlike that of macro hole fabrication and by the increment of relative grain size in the direction of the workpiece thickness, fracture zone is not observed.

파인 블랭킹에서 전단면에 미치는 다이 틈새의 영향에 관한 유한요소해석 (Finite Element Analysis on Effect of die clearance on shear planes in Fine Blanking)

  • 곽태수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.40-44
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    • 1999
  • A finite element analysis has been performed to investigate the effect of die clearance on shear planes in the fine blanking of a part of automobile safety belt. For the analysis S45$^{\circ}C$ is selected as an material which is used in manufacturing the part of automobile safety belt and Cockcroft-Latham fracture criterion is applied, Effect of die clearance on die-roll width die-roll depth burnish zone and fracture zone has been concentrately investigated in the finite element analysis. From the analytical results it has been found that die-roll width and depth of the shear plane increase with increasing die clearance. And the burnish zone has been concentrately investigated in the finite element analysis. From the analytical results it has been found that die-roll width and depth of the shear plane increase with increasing die clearance. and the burnish zone decreases with increasing die clearance but the variation of fracture zone is opposite to that of burnish zone because the increase in die clearance requires less fracture energy Theoretical predictions are compared with experimental results, There is a good agreement between theory and experiment

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CHARACTERIZATION AND ANALYSIS OF SHEAR TEST WITH TESTING CONDITIONS ON BGA PACKAGE

  • Koo, Ja-Myeong;Kim, Dae-Up;Jung, Seung-Boo
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.463-468
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    • 2002
  • This study investigates the variations of shear force, displacement, and fracture surface with the shear speed and the number of reflows. The experimental data of shear tests indicate that the shear force increases as increasing the number of reflows and the shear speed due to the formation of a kind of intermetallic compound, Ni$_3$Sn$_4$, on Au/Ni/Cu pad, and the work-hardening. However, general trends show that the shear force decreases due to increasing the thickness of the intermetallic compound over 4x reflow. It is observed that the intermetallic compound which is formed between solder and pad increases according to increasing the number of reflows, and the growth rate of the intermetallic compound at central region on the interface is faster than one at edge part. The general tendencies of shear force and displacement with different shear speeds are almost identical as an increase of the number of reflows.

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전단지간비에 따른 철근콘크리트 보의 전단강도특성에 관한 연구 (A Study on the Shear Strength Properties of Reinforced Concrete Beams according to Shear Span-Depth Ratio)

  • 박종건
    • 한국구조물진단유지관리공학회 논문집
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    • 제4권1호
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    • pp.93-100
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    • 2000
  • The purpose of this study is to investigate the shear behavior of reinforced concrete beams according to small shear span-depth ratio between a/d=1.5, 2.8, 3.6. In general, shear strength of reinforced concrete beams is dependent on the compressive strength of concrete the longitudinal steel ratio, the shear span-depth ratio and shear reinforcement. The static test was carried out to measure the ultimate load, the initial load of flexural and diagonal cracking, crack patterns, fracture modes. The load versus strain and load versus deflection relations were obtained from the static test. The test results on shear strength were compared with results obtained by the formulas of ACI code 318-95. The shear strength of reinforced concrete beams exceeded those predicted following present ACI code 318-95(11-6).

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Relationship between Pattern of Fatigue Crack Surface and Fatigue Crack Growth Behavior under $K_{III}$ Mode-Four Point Shear in Al 5083-O

  • Kim Gun-Ho;Won Young-Jun;Sakakur Keigo;Fujimot Takehiro;Nishioka Toshihisa
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권4호
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    • pp.474-482
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    • 2006
  • Generally almost all fatigue crack growth is affected by mode I. For this reason a study on mode I has concentrated in the field of fracture mechanics. However the fatigue crack initiation and growth in machines and structures usually occur in mixed mode loading. If there is any relationship between the cause of fracture in mixed mode loading and fracture surface, fracture surface pattern will be the main mean explaining reasons of fatigue fracture and obtaining further information about fracture process. In this paper low point shear-fatigue test with Aluminum alloy hi 5083-O is carried out from this prospect and then the mixed mode distribution of fracture surface is examined from the result after identifying the generation of fatigue crack surface pattern. It was found from the experimental results that the fatigue crack surface pattern and the fatigue crack shear direction are remarkably consistent. Furthermore It is possible that the analysis of distribution of mixed mode through the fatigue crack surface pattern.

Al 5083-O재에 있어서 $K_{III}$ 모드 4점 전단 하에서의 피로파단면 무늬와 피로균열진전거동의 관계 (Relationship between Pattern of Fatigue Crack Surface and Fatigue Crack Growth Behavior under $K_{III}$ Mode-Four Point Shear in Al 5083-O)

  • 김건호;원영준;케이코 사카쿠라;타케히로 후지모토;토시히사 니시오카
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2006년도 전기학술대회논문집
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    • pp.43-44
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    • 2006
  • Generally almost all fatigue crack growth is affected by model. For this reason a study on model has concentrated in the field of fracture mechanics. However the fatigue crack initiation and growth in machines and structures usually occur in mixed mode loading. If there is any relationship between the cause of fracture in mixed mode loading and fracture surface, fracture surface pattern will be the main mean explaining reasons of fatigue fracture and obtaining further information about fracture process. In this paper four point shear-fatigue test with Aluminum alloy Al 5083-O is carried out from this prospect and then the mixed mode distribution of fracture surface is examined from the result after identifying the generation of fatigue crack surface pattern. It was found from the experimental results that the fatigue crack surface pattern and the fatigue crack shear direction are remarkably consistent. Furthermore It is possible that the analysis of distribution of mixed mode through the fatigue crack surface pattern.

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지진에 의한 암석 절리면에서의 전단변위 예측 모델링 (Numerical modeling of shear displacement on rock fractures due to seismic movement)

  • 이창수;김진섭;최영철;최희주
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 추계학술대회 논문집
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    • pp.411-414
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    • 2014
  • Numerical modeling was conducted to estimate the amount of dislocation that may occur across a frictionless fracture during an earthquake using commercial code FLAC3D (Fast Lagrangian Analysis of Continua in 3 Dimensions). The applied motion was calculated to represent a Richter 6.0 magnitude earthquake at distances of 2 km from the fracture. The velocity-time history was generated from Svensk $K{\ddot{a}}arnbr{\ddot{a}}anslehantering$ AB report. In the report, The velocity field resulting from an earthquake on a fault located in the near-field (2 km distance) was modelled using a finite difference program, WAVE. The stress-time history was substituted for velocity-time history to perform dynamic analysis using FLAC3D. During the earthquake, the maximum dislocation and change of shear stress were about 1 cm and 2MPa, respectively. Because the fracture is frictionless in this study, all dislocations relax to zero after the earthquake motions have ceased.

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다양한 하중경로에서의 DP980 강판의 파단변형률 예측에 관한 연구 (Prediction of Fracture Strains for DP980 Steel Sheets for a Wide Range of Loading Paths)

  • 박남수;허훈
    • 소성∙가공
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    • 제24권3호
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    • pp.176-180
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    • 2015
  • The current study is concerned with the prediction of fracture strains for DP980 steel sheets over a wide range of loading paths. The use of DP980 steel is increasing significantly in automotive industries for enhanced safety and higher fuel efficiency. The material behavior of advanced high-strength steels (AHSSs) sheets sometimes show unpredictable and sudden fracture during sheet metal forming. A modified Lou-Huh ductile fracture criterion is utilized to predict the formability of AHSSs because the conventional forming limit diagram (FLD) constructed based on necking is unable to evaluate the formability of AHSSs sheets. Fracture loci were extracted from three dimensional fracture envelopes by assuming the plane-stress condition to evaluate equivalent plastic strains at the onset of fracture for a wide range of loading paths. Three different types of specimens -- pure shear, dog-bone and plane strain grooved -- were utilized for tensile testing to calibrate the fracture model of DP980 steel sheets. Fracture strains of each loading path were evaluated such that there shows little deviation between fracture strains predicted from the fracture model and the experimental measurements. From the comparison, it is clearly shown that the three dimensional fracture envelopes can accurately predict the onset of the fracture of DP980 steel sheets for complicated loading conditions from compressive loading to shear loading and to equibiaxial tensile loading.

암석의 전단 파괴인성 측정에 관한 실험적 연구 (An Experimental Study on Mode ll Fracture Toughness Determination of Rock)

  • 윤정석;전석원
    • 터널과지하공간
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    • 제13권1호
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    • pp.64-75
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    • 2003
  • 본 연구에서는 2001년 Bakers와 Stephansson이 제안한 Punch Through Shear Test를 소개한다. 본 연구의 목적은 대전화강암을 사용하여 이 시험법이 암석의 전단 모드 파괴 인성 측정법으로서의 적합성을 알아보는 것이다. 또한, 전단모드 파괴인성을 구하기 위한 최적의 시료형상을 결정하고 전단모드 파괴인성과 봉압과의 관계를 규명하였다. 시험결과, 인장 파괴에서와 같이 거친 파괴면이 형성되지 않고 전단을 받았음을 알 수 있는 부드러운 파괴면이 관찰되었다. 시료형상에 대한 연속체 해석과 입자유동 해석 그리고 균열전파 시뮬레이션을 수행한 결과 시료내부에서 일어나는 균열의 발생은 주로 전단모드이고 이러한 전단균열들로 인해 시료의 파괴가 발생함을 입증할 수 있었으며, 결과적으로 Punch Through Shear Test는 암석의 전단모드 파괴인성 측정법으로서 적합함을 입증할 수 있었다.

짧은 보 압축 시험법을 이용한 암석의 모드 II 파괴 인성 측정 (Mode II fracture toughness determination of rocks using short beam compression test)

  • 고태영
    • 한국터널지하공간학회 논문집
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    • 제15권6호
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    • pp.547-557
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    • 2013
  • 전단응력에 의한 전단강도 및 모드 II 파괴인성은 이산화탄소 지중저장에서의 덮개암 및 주입층의 안정성 평가에 활용되는 중요한 인자들이다. 본 연구에서는 짧은 보 압축시험을 이용하여 코코니노 사암의 전단강도 및 모드 II 파괴인성을 측정하였다. 측정된 평균 전단강도는 23.53 MPa이며, 모드 II 파괴인성은 1.58 MPa${\surd}$m이다. 응력확대계수(stress intensity factor)는 변위외삽법(displacement extrapolation method)을 이용한 유한요소법으로 결정하였다. 또한 이축응력(biaxial stress)과 수분포화(water saturation)가 모드 II 파괴인성에 미치는 영향을 분석하였다. 그 결과 이축응력이 증가할수록 파괴인성도 증가하였고, 완전포화된 시험편의 파괴인성은 건조상태의 파괴인성보다 대략 11.4% 감소하였다.