• Title/Summary/Keyword: Shear flows

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The Effects of Runner Core Pin on the Filling Imbalance Occurred in Multi Cavity Injection Mold (다수 캐비티 사출금형에서 러너 코어핀이 충전불균형에 미치는 영향)

  • Kang C. M.;Jeong Y. D.;Han K. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.39-42
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    • 2005
  • For mass production, usually injection mold has multi-cavity which is filled through geometrical balanced runner system. Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed. These filling imbalances are one of the most significant factors to affect quality of plastic parts when molding plastic parts in multi-cavity injection mold. Filling imbalances are results from non-symmetrical shear rate distribution within melt as it flows through the runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during injection molding processing. This paper presents a solution of these filling imbalances through using 'runner core pin'. The runner core pin which is developed in this study creates a symmetrical shear distribution within runner. As a result of using runner core pin, a remarkable improvement in reducing filling imbalance was confirmed.

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Development of Runner System for Filling Balance in Multi Cavity Injection Mold (다수 캐비티 사출금형에서 균형 충전용 러너 시스템 개발)

  • Jeong Y. D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.13-16
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    • 2005
  • For mass production, usually injection mold has multi-cavity which is filled through geometrical balanced runner system. Despite geometrical balanced runner system, filling imbalances between cavity to cavity have always been observed. These filing imbalances are one of the most significant factors to affect quality of plastic parts when molding plastic parts in multi-cavity injection mold. Filling imbalances are results from non-symmetrical shear rate distribution within melt as it flows through the runner system. It has been possible to decrease filling imbalance by optimizing processing conditions, but it has not completely eliminated this phenomenon during injection molding processing. This paper presents a solution of these filling imbalances through using 'runner core pin'. The runner core pin which is developed in this study creates a symmetrical shear distribution within runner. As a result of using runner core pin, a remarkable improvement in reducing filling imbalance was confirmed.

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Wall shear stress and Pressure Distributions of Developing Turbulent Oscillatory Flows in a Square sectional Curved Duct (곡관덕트에서 난류진동유동의 전단응력분포와 압력분포)

  • Lee, H.G.;Son, H.C.;Lee, H.N.;Park, G.M.
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.380-385
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    • 2001
  • In the present study, flow characteristics of turbulent oscillatory flow in a square-sectional $180^{\circ}$ curved duct are investigated experimentally. In order to measure wall shear stress and pressure distributions, experimental studies for air flow are conducted in a square-sectional $180^{\circ}$ curved duct by using the LDV system with the data acquisition and the processing system. The wall shear stress measuring point bend angle of the $150^{\circ}$ and pressure distribution of the inlet (${\phi}=0^{\circ}$) to the outlet (${\phi}=180^{\circ}$) at $10^{\circ}$ intervals of the duct. The results obtained from the experimentation are summarized as follows: A wall shear stress value in an inner wall is larger than that in an outer wall, except for the phase angle (${\omega}t/{\pi}/6$) of 3, because of the intensity of secondary flow. The pressure distributions are the largest in accelerating and decelerating regions at the bend angle(${\phi}$) of $90^{\circ}$ and pressure difference of inner and outer walls is the largest before and after the ${\phi}=90^{\circ}$.

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Analysis of Two Dimensional and Three Dimensional Supersonic Turbulence Flow around Tandem Cavities

  • Woo Chel-Hun;Kim Jae-Soo;Lee Kyung-Hwan
    • Journal of Mechanical Science and Technology
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    • v.20 no.8
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    • pp.1256-1265
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    • 2006
  • The supersonic flows around tandem cavities were investigated by two-dimensional and three-dimensional numerical simulations using the Reynolds-Averaged Navier-Stokes (RANS) equation with the k- ω turbulence model. The flow around a cavity is characterized as unsteady flow because of the formation and dissipation of vortices due to the interaction between the freestream shear layer and cavity internal flow, the generation of shock and expansion waves, and the acoustic effect transmitted from wake flow to upstream. The upwind TVD scheme based on the flux vector split with van Leer's limiter was used as the numerical method. Numerical calculations were performed by the parallel processing with time discretizations carried out by the 4th-order Runge- Kutta method. The aspect ratios of cavities are 3 for the first cavity and 1 for the second cavity. The ratio of cavity interval to depth is 1. The ratio of cavity width to depth is 1 in the case of three dimensional flow. The Mach number and the Reynolds number were 1.5 and $4.5{\times}10^5$, respectively. The characteristics of the dominant frequency between two- dimensional and three-dimensional flows were compared, and the characteristics of the second cavity flow due to the first cavity flow was analyzed. Both two dimensional and three dimensional flow oscillations were in the 'shear layer mode', which is based on the feedback mechanism of Rossiter's formula. However, three dimensional flow was much less turbulent than two dimensional flow, depending on whether it could inflow and outflow laterally. The dominant frequencies of the two dimensional flow and three dimensional flows coincided with Rossiter's 2nd mode frequency. The another dominant frequency of the three dimensional flow corresponded to Rossiter's 1st mode frequency.

Effect of aggregation on shear and elongational flow properties of acrylic thickeners

  • Willenbacher, N.;Matter, Y.;Gubaydullin, I.;Schaedler, V.
    • Korea-Australia Rheology Journal
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    • v.20 no.3
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    • pp.109-116
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    • 2008
  • The effect of intermolecular aggregation induced by hydrophobic and electrostatic interactions on shear and elongational flow properties of aqueous acrylic thickener solutions is discussed. Complex shear modulus is determined at frequencies up to $10^4$ rad/s employing oscillatory squeeze flow. Extensional flow behavior is characterized using Capillary Break-up Extensional Rheometry. Aqueous solutions of poly(acrylic acid)(PAA)/poly(vinylpyrrolidone-co-vinylimidazole) (PVP-VI) mixtures exhibit unusual rheological properties described here for the first time. Zero-shear viscosity of the mixtures increases with decreasing pH and can exceed that of the pure polymers in solution by more than two orders of magnitude. This is attributed to the formation of complexes induced by electrostatic interactions in the pH range, where both polymers are oppositely charged. PAA/PVP-VI mixtures are compared to the commercial thickener Sterocoll FD (BASF SE), which is a statistical co-polymer including (meth) acrylic acid and ethylacrylate (EA) forming aggregates in solution due to "sticky" contacts among hydrophobic EA-sequences. PAA/PVP-VI complexes are less compact and more deformable than the hydrophobic Sterocoll FD aggregates. Solutions of PAA/PVP-VI exhibit a higher zero-shear viscosity even at lower molecular weight of the aggregates, but are strongly shear-thinning in contrast to the weakly shear-thinning solutions of Sterocoll FD. The higher ratio of characteristic relaxation times in shear and elongation determined for PAA/PVP-VI compared to Sterocoll FD solutions reflects, that the charge-induced complexes provide a much stronger resistance to extensional flow than the aggregates formed by hydrophobic interactions. This is most likely due to a break-up of the latter in extensional flow, while there is no evidence for a break-up of complexes for PAA/PVP-VI mixtures. These flexible aggregates are more suitable for the stabilization of thin filaments in extensional flows.

Comparison between Wilcox к - ω turbulence models for supersonic flows (초음속 유동 해석을 위한 Wilcox к - ω 난류 모델 비교)

  • Kim, Min-Ha;Parent, Bernard
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.5
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    • pp.375-384
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    • 2012
  • This paper presents numerical results comparing the performance of the 2008 Wilcox $\mathcal{k}-{\omega}$ turbulence model to the one of the 1988 Wilcox $\mathcal{k}-{\omega}$ model for supersonic flows. A comparison with experimental data is offered for a shock wave/turbulent boundary layer interaction case and two ramp injector mixing cases. Furthermore, a comparison is performed with empirical correlations on the basis of skin friction for flow over a flat plate and shear layer growth for a free shear layer. It is found that the maximum injectant mass fraction of some ramp injector cases is better predicted using the 1988 Wilcox model. On the other hand, the 2008 model performs better in simulating shock-boundary layer cases.

A Study on Heat Transfer Enhancement for a Shear-Thinning Fluid in Triangular Ducts (삼각형 단면 덕트 내의 Shear-Thinning 유체에 대한 열전달 촉진에 관한 연구)

  • Lee, Dong-Ryul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.9
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    • pp.3808-3814
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    • 2011
  • The prediction of heat transfer and pressure drops in the exchanger passages is a clue to the problem of heat exchanger design. In order to make such predictions for non-Newtonian fluids, it is necessary to know the relation between the viscous properties of the fluid and the wall shear rate in the duct. This study deals with the limits of validity of the power law equation. The useful methodology of the present research involves a consideration of a more general equation which has power law and Newtonian behavior as asymptotes. It isconcluded that use of the power law equation outside of its applicability range can lead to serious errors inpredicting the heat transfer and pressure drops. The present computational results of the friction factors times Reynolds number for shear-thinning fluid flows in a triangular duct are compared with previous published results, showing agreement with 0.13 % in Newtonian region and 2.85 % in power law region. These shear-thinning fluid results also showed the 12% increase of convective heat transfer enhancement compared with Newtonian heat transfer.

Roughness Effect on the Residual Shear Characteristics of Jumunjin Sands (거칠기 효과를 고려한 주문진 표준사의 잔류전단강도 특성 분석)

  • Sueng-Won Jeong
    • The Journal of Engineering Geology
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    • v.33 no.4
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    • pp.717-724
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    • 2023
  • Residual shear strength is an important parameter in landslide dynamics and may be considered the critical factor in landslide triggering. Tests were undertaken using Jumunjin sands to examine the effects of smooth and rough surfaces on ring-shear characteristics. Under dense and drained conditions, shear velocities were recorded as 0.01, 0.1, 1, 10, 50, 100 mm s-1, with shear strength increasing with velocity and producing increasingly fine content. Particle fragmentation may thus increase landslide mobilization when the landslide body is mixed with ambient water in channelized flows.

An Experimental Study on Turbulent Characteristics in the Wake of Mesh-Screens (메쉬 스크린 후류의 난류유동 특성에 관한 실험적 연구)

  • 강신형;이현구;전우평
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.1
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    • pp.274-284
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    • 1991
  • Mean flows and Reynolds stresses through circular and elliptic wire-mesh screens in the wind tunnel are measured by using the hot-wire system, and flow structures are investigated. Flow in the core of the wake are nearly uniform and the shear layer is developed along the edge of the screen The turbulent kinetic energy in the core decreases at the fast rate. However turbulence components are not in local equilibrium in the shear layer. The shear layer of the circular screen develops outward according to the radial mean motion. On the other hand, 3-dimensional transverse mean motion was turned to the main mechanism for the elliptic shape of the wake to be circular at the downstream.

Axisymmetric analysis of blood flow for a floating type polymer artificial heart valve (부유식 폴리머 인공심장 밸브의 축대칭 혈류 해석)

  • Seong H. C.;Jung K. S.;Kim K. H.;Ko H. J.;Park C. Y.;Min B. G.;Shim E. B.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.703-704
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    • 2002
  • The two major problems related to the blood flow in a floating type polymer valve are thrombus formation and hemolysis. It is well known that the shear stress in the fluid and flow separation around the valve are blamed for such disastrous phenomena. In this viewpoint, through study of the flow field around the valve is imperative to improve design of the valve. The aim of this study is to investigate the fluid flow around a floating type polymer valve. The numerical method employed in this study is the finite element software called ADINA. Incompressible viscous flow is assumed for blood using the assumption of Newtonian fluid. In this study, two prominent features of the axisymmetric flow around the floating type polymer valve are observed: jet-like flows observed near the gap between the conduit and the valve, and recirculating flow downstream of the valve. We also provided a detailed description of shear stress field according to the variation of flow conditions. The shear stress in fluid has its maximum value near the gap between the valve and the conduit.

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