• Title/Summary/Keyword: Shaving Process

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Effective Chrome Removal Process from Shaving Dust (피혁분의 효율적인 탈 크롬 방법에 관한 연구)

  • Yun, Sun-Gyu;Park, Sung-Ha;Lee, Sang-Seob;Na, Jung-Won;Ko, Myung-Han
    • Applied Chemistry for Engineering
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    • v.10 no.8
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    • pp.1104-1108
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    • 1999
  • In this study it was focused that if the chrome could be removed in the shaving dust, the reusable protein resource could be recycled from the shaving dust. As the chrome forms a Cr-collagenate by cross linking of collagen in the shaving dust, the dust was steeped for swelling and plumping by $Ca(OH)_2$ solution and then chromium in dust was resolved out by $H_2SO_4$ solution in the first stage process. In the second stage one, dust was swelled and plumped by NaOH solution and then the chromium in dust was oxygenated to a hexavalent chrome, which has high solubility in $H_2O_2$ solution. And then the chromium was removed byt he steeping of $H_2SO_4$ solution as the last process. The first stage process was consisted of the sequential steeping of 3%-$Ca(OH)_2$ and $0.8%-H_2SO_4$. In the second stage the total chrome was effectively removed by the sequential steeping of 0.1%-NaOH, $3%-H_2O_2$ and $1%-H_2SO_4$. In the completely dechromated dust, the humidity was measured as 10.68% and the crude protein was contained by 79.81%. Steeping solutions were reused 3 times for chrome removal process, the chrome was entirely removed in shaving dust.

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Feature Analysis Based on Beta Distribution Model for Shaving Tool Condition Monitoring (세이빙공구 상태 감시를 위한 베타분포모델에 기반한 특징 해석)

  • Choe, Deok-Ki;Kim, Seong-Jun;Oh, Young-Tak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.11-18
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    • 2010
  • Tool condition monitoring (TCM) is crucial for improvement of productivity in manufacturing process. However, TCM techniques have not been applied to monitor tool failure in an industrial gear shaving application. Therefore, this work studied a statistical TCM method for monitoring gear shaving tool condition. The method modeled the vibration signal of the shaving process using beta probability distribution in order to extract the effective features for TCM. Modeling includes rectifying for converting a bi-modal distribution into a unimodal distribution, estimating the parameters of beta probability distribution based on method of moments. The performance of features obtained from the proposed method was evaluated and discussed.

Preparation and Characterization of the Hydrolyzed Protein from Shaving Scraps of Leather Waste Containing Chromium (피혁폐기물(皮革廢棄物)인 Shaving scraps으로 부터 가수분해(加水分解) 단백질(蛋白質)의 제조(製造) 및 특성(特性))

  • Kim, Won-Ju;Cho, Ju-Sik;Lee, Hong-Jae;Heo, Jong-Soo
    • Journal of the Korea Organic Resources Recycling Association
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    • v.5 no.2
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    • pp.47-56
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    • 1997
  • To examine of possibility protein recycling of shaving scraps contained chrome generated from manufacturing process of leather, the characteristics of hydrolyzed protein that differently treated with MgO as alkaline agent were investigated. In alkaline hydrolysis of saving scraps treated with MgO, MgO had to be treated over 5.0% to maintain over pH 8.0 that is insoluble of chrome. Under the condition of alkaline treated with MgO, the solubility of chrome is low with about 60%. The average molecular weight of hydrolyzed proteins from shaving scraps treated with MgO was about 80~100 KD. The amino acid contents of that were largely collagen proteins such as glycine, alanine and proline, and acidic amino acids such as aspartic acid and glutatamic acid. The contents of Mg, Ca and Na in hydrolyzed protein were too much as liquid fertilizer, and chrome contents was 30~40 ppm that largely decreased in comparing with raw materials (40,000~42,000 ppm).

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Manufactures of Agricultural grade Gelatin from Cr Tanned Leather Wastes (중금속 Cr 함유 피혁 폐기물로부터 농업용 Gelatin 제조)

  • Kim, Won-Ju;Ko, Jae-Yong;Heo, Jong-Soo
    • Journal of the Korea Organic Resources Recycling Association
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    • v.9 no.3
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    • pp.93-103
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    • 2001
  • Once of recent issue in the leather industry is disposal of shaving scrap containing chromium. Shaving scrap is indispensible generated by control of the final thickness in the leather making process. It is the flesh layer of the skin consisting mainly of collagen. More recently, we have tried to improve the quality of the isolated gelatin. The purpose of this research was to extract gelatin for agricultural usage. As a result, it does not contain Cr and could obtained to a good gelatin that have more than 130,000Da. average molecular weight, more than 30 mps viscosity and more than 100g jelly strength. Gelatin that is extracted by alkaline condition expected to be available to high performance gelatin such as material of organic fertilizer(ex, Nitrogen-release fertilizer).

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Design of Half Blanking Process for Reducing Rollover and Stress Acting on Tools in Forming of Lower Tooth (로어투스의 롤오버 및 금형 면압 저감을 위한 하프블랭킹 공정 설계)

  • Jang, M.J.;Choi, H.S.;Lee, S.H.;Kim, D.S.;Lee, S.G.;Ko, D.C.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.20 no.3
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    • pp.214-221
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    • 2011
  • In recent years, automotive seat components have been manufactured by the fine blanking process, allowing an improvement of dimensional accuracy at sheared surface in series production. However, the rollover has increased and die failures have occurred more frequently when manufacturing gears by fine blanking. Consequently, important goals for manufacturing seat recliner parts with gears have been to decrease the rollover as well as to improve the tool life. In this study, the half blanking and shaving processes were introduced to improve aforementioned problems for the lower tooth, the main component of a seat recliner. For this purpose, the half blanking process was optimized using the finite element (FE) analysis and design of experiment (DOE). The optimized conditions resulting from this study were an offset of 0.2 mm, a clearance of 0.1 mm and a penetration depth of 4.5 mm. Fine blanking experiment conducted under the optimal condition resulted in a rollover depth decrease from 1.9 to 1.3 mm, and no die failure occurrence.

DEVELOPMENT OF A CONTROL SYSTEM FOR AN AUTOMATIC ROAD SIGN REMOVING EQUIPMENT USING HIGH PRESSURE WATER-JET (초고압수를 이용한 노면표시 자동제거 장비개발을 위한 제어시스템 및 노면최적조건에 대한 연구)

  • Kwon Soon-Wook;Kim Kyoon-Tai;Han Jae-Goo
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.4 s.20
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    • pp.139-146
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    • 2004
  • Resent removal work for road signs has been labor intensive and required times since it has been done manually using shaving type equipment. While traditional process is conducting, there are traffic jams caused by the passing control, and happened unexpected accidents to workers working at dangerous road circumstance. Besides, in current shaving method, there are high potentialities on the air pollution as well as the explosive accident occurred by using a propane gas. So, as an alternative, we have studied to develop the automatic erasing equipment made up with a high pressure water-jet system and automatic control system, mobile system; Wate-rjet system consists of an intensifier and nozzles to give a high pressure and spray on the sign, and automatic control system is composed of one axis robot using a hydraulic servo actuator controlled by a lever, And as a mobile system, a truck plays an important role for the transport of equipment and the forward movement in a removal process. In this paper, we have analyzed the characteristics of road signs and have investigated current erasing methods in the field. And we have organized and designed automatic erasing equipment, and we have made a basic experiment to find out the optimal spray condition as like the spray distance, spray angle and injection pressure.

Particle Swarm Optimization-Based Peak Shaving Scheme Using ESS for Reducing Electricity Tariff (전기요금 절감용 ESS를 활용한 Particle Swarm Optimization 기반 Peak Shaving 제어 방법)

  • Park, Myoung Woo;Kang, Moses;Yun, YongWoon;Hong, Seonri;BAE, KUK YEOL;Baek, Jongbok
    • Journal of IKEEE
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    • v.25 no.2
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    • pp.388-398
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    • 2021
  • This paper proposes a particle swarm optimization (PSO)-based peak shaving scheme using energy storage system (ESS) for electricity tariff reduction. The proposed scheme compares the actual load with the estimated load consumption, calculates the additional output power that the ESS needs to discharge additionally to reduce peak load, and adds the input. In addition, in order to compensate for the additional power, the process of allocating power to the determined point is performed, and an optimization that minimizes the average of the load expected at the active power allocations using PSO so that the allocated value does not affect the peak load. To investigated the performance of the proposed scheme, case study of small and large load prediction errors was conducted by reflecting actual load data and load prediction algorithm. As a result, when the proposed scheme is performed with the ESS charge and discharge control to reduce electricity tariff, even when the load prediction error is large, the peak load is successfully reduced, and the peak load reduction effect of 17.8% and electricity tariff reduction effect of 6.02% is shown.

Study on the Manufacturing of Leather-like Material using Leather and Textile Scrap (피혁 및 섬유 제조공정 폐기물을 활용한 피혁 대체 소재의 제조에 관한 연구)

  • Kim, Won-Ju;Ko, Jae-Yong;Heo, Jong-Soom
    • Journal of the Korea Organic Resources Recycling Association
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    • v.8 no.4
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    • pp.93-99
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    • 2000
  • Treatment of shaving scrap, a chrome containing solid scrap generated by leather manufacturing process, has been so far depended on mainly incineration, soil landfill and ocean dumping, which give bad impact on environment and cause pollution. Shaving scrap generates from the mechanical work for controlling the final thickness of leather and its main components are collagen protein and pan of chromium compound. For the purpose of reusing this leather waste as resources, researches in connection with collagen fiber recovery, gelable protein recovery and liquid fertilizer is being speedily progressed. In the experiment, shaving scrap went through wet pulverizing treatment by physical and chemical methods. Then, making the leather sheet evenly, it is mixed with natural latex and every kind of binding materials in the container, and the mixtures were passed through experimental hydraulic press machine and applied to Fourdrinier machine respectively. Lastly, a test for fading out physical strength and properties of multiple-purpose of leather-like material was performed on a continuous leather sheet prepared by the experiment. In result, the physical strength and properties of leather-like material showed noticeable differences according to mixing ratio of binding materials, beating methods and the Ends of binding materials selected, and generally tear strength was the weakest property among others. Also, by the pilot scale experiment in sequence, it was possible to manufacture recycled goods made of soft and hard types of leather-like material with various performances.

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A Study on Improvement of Dimensional Accuracy of Cold forged Helical Gears using Back Pressure Forming (배압성형을 이용한 냉간단조 헬리컬 기어의 치수정밀도 향상에 관한 연구)

  • Kim, H.S.;Jung, H.C.;Lee, Y.S.;Kang, S.H.;Lee, I.H.;Choi, S.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.139-142
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    • 2009
  • As important mechanical elements, gears have been used widely in power transferring systems such as automobile transmission and there have been several researches trying to make gear parts with cold or warm forging in order to reduce cost and time required to gear manufacturing process. Although forging processes of spur and bevel gears have been developed as practical level owing to active previous researches in Korea, the manufacturing of helical gear has been still depended on traditional gear cutting processes such as hobbing, deburring and shaving. In order to manufacture helical gears with cold forging process, a research project supported by government has been conducted by Daegu university, KIMS and TAK and this paper deals with effects of back pressure forming technique to cold forging of helical gear as a fundamental research.

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A Study on Effect of the Grinding in SCM420H Planetary Gear (SCM420H 유성기어의 연삭효과에 관한 연구)

  • An, In-Hyo;Hur, Nam-Soo;Lee, In-Bum;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.5
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    • pp.54-59
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    • 2012
  • This study dealt with effect of the grinding in SCM420H planetary gears. The hardness, tooth profile, lead and roughness of the gear surface can be improved by grinding process. Therein, the grinding techniques are widely used especially as one of the physical surface improvement methods. As the results, the gear grinding process reduced vibration and noise, and increased the life of the gear. And the gear grinding improved the surface of gear tooth in a short time and low cost, thus, it is a very important process in manufacturing industry. But nowadays, it is hard to find the detail information of gear grinding process. The test piece is a planetary gear which is used in the industrial machine. The manufacture process of the test piece contains hobbing, shaving, carburizing and grinding. This study investigated the effect of the grinding process to the physiognomy and the fatigue strength of test piece which was made by SCM420H.