• Title/Summary/Keyword: Shape Reverse Engineering

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Feature Template-Based Sweeping Shape Reverse Engineering Algorithm using a 3D Point Cloud

  • Kang, Tae Wook;Kim, Ji Eun;Hong, Chang Hee;Hwa, Cho Gun
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.680-681
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    • 2015
  • This study develops an algorithm that automatically performs reverse engineering on three-dimensional (3D) sweeping shapes using a user's pre-defined feature templates and 3D point cloud data (PCD) of sweeping shapes. Existing methods extract 3D sweeping shapes by extracting points on a PCD cross section together with the center point in order to perform curve fitting and connect the center points. However, a drawback of existing methods is the difficulty of creating a 3D sweeping shape in which the user's preferred feature center points and parameters are applied. This study extracts shape features from cross-sectional points extracted automatically from the PCD and compared with pre-defined feature templates for similarities, thereby acquiring the most similar template cross-section. Fitting the most similar template cross-section to sweeping shape modeling makes the reverse engineering process automatic.

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Prediction Technology of Reverse Setting Block Shape with Inherent Strain Method and Re-meshing Technology (고유 변형도법과 리메슁 기술을 접목한 블록의 역세팅 형상 예측기술)

  • Hyun, Chung-Min;Choi, Han-Suk;Park, Chang-Woo;Kim, Sung-Hoon
    • Journal of Ocean Engineering and Technology
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    • v.31 no.6
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    • pp.425-430
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    • 2017
  • In order to reduce the cost of corrections and time needed for the block assembly process, the reverse setting method is applied for a back-heated block to neutralize deck deformation. The proper reverse setting shape for a back-heated block to correct deformation improved the deck flatness, but an excessive amount of reverse setting could inversely affect the flatness of the block. A prediction method was developed for the proper reverse setting shape using a back-heated block, considering the complex geometry of blocks, thickness of the deck plate, and thermal loading conditions such as welding and back-heating. The prediction method was developed by combining the re-meshing technique and inherent strain-based deformation analysis using the finite element method. Because the flatness deviation was decreased until the lower critical point and thereafter it tended to increase again, the optimum value for which the flatness was the best case was selected by repeatedly calculating the predefined reverse setting values. Based on this analysis and the study of the back-heating deformation of large assembly blocks, including the reverse setting shape, the mechanism for selecting the optimum reverse setting value was identified. The developed method was applied to the actual blocks of a ship, and it was confirmed that the flatness of the block was improved. It is concluded that the developed prediction method can be used to predict the optimum reverse setting shape value of a ship's block, which will reduce the cost of corrections in the construction stage.

Study on the Reconstruction of Skull Prototype using CT image and Laser Scanner

  • Hur, Sung-Min;Lee, Seok-Hee
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.146-151
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    • 2000
  • The importance of shape reconstruction is increasing in many areas such as RPD(Rapid Product Development) and reverse engineering. Typical data in these areas are mainly classified as the shape data measured by a laser scanner and the data extracted from the CT image. The goal of this research is to realize three-dimensional shape construction by showing a possible way to analyze input image data and reconstruct the original shape. Two main steps of the reconstructing process are obtaining cross-section data from image processing and linking loops between one slice and the next. Objects reconstructed in this way are compared with other objects using a laser scanner and modelled by commercially available software. The technique is expected to be used in reverse engineering applications and the object modeling with automated process.

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Reverse Engineering of Apherical Lens Curvature (역공학을 이용한 비구면 렌즈의 설계 데이터 도출)

  • 김한섭;김명중;박규열;전종업;김의중
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.806-809
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    • 2003
  • In this paper, extracting design information from arbitrary aspherical lens shape in reverse engineering is introduced. Deformation terms and sphere data equation with various variables compose asphere equation. Aspherical lens shape is expressed with complicated polynomial expression that includes deformation terms and sphere data. Deformation term and vertex curvature have direct influence on a geometric shape and an optical characteristics of aspherical lens. Hence, extracting these information mean that design information could be derived and analyzed from shape data of arbitrary aspherical lens. Furthermore, sharing designer's experience and knowledge for aspherical lens design could be expected.

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Analysis of Master Dimensional Shape Error Rate According to Reverse Engineering Technique (역설계 방법에 의한 시편 치수 형상의 오차율 분석)

  • Jung, Hyun-Suk;Park, Su-Jung;Yoo, Joong-Hak
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.5
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    • pp.393-399
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    • 2016
  • In this study, an experiment was conducted using a 3D scanner, commonly used in reverse engineering techniques, and the newly introduced CT measuring machine. The hole, width, and angle of specimens having various shapes were designated, the error rates in dimensional modelling generated during scanning with each device were compared, and the models were printed using a 3D printer. A secondary comparative analysis of the two printed specimens was conducted; the causes of dimension errors that occur during the printing process after scanning with each device and the differences associated with variation in shape were also analyzed. Based on the analysis results, the featured shape for each scanning application method and issues to consider in reverse engineering were presented, and the use of the CT measuring machine was recommended as a method to minimize error rates in dimensions and ensure efficient reverse engineering.

A Study on Reverse Design of Cam Mechanism using NURBS (NURBS를 이용한 캠 기구의 역설계에 관한 연구)

  • 김상진;신중호;김대원;윤호업
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.920-924
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    • 2002
  • This paper presents the reverse design of a cam mechanism using NURBS(Nonuniform Rational B-spline curve). Cam is very difficult to make the accurate shape on the design and the manufacture. Because the cam shape is commonly made in order to move in special functions. The reverse design can be used to check accuracy between the designed data and the manufactured data of the cam shape and also reproduce the cam without the design data. The reverse design procedures consist of motion analysis and curve fitting. The motion analysis is used the central difference method and the relative velocity method to find the displacement and velocity. The curve fitting is used NURBS to develope the whole curve. The central difference method is derived in the 3 dimensional space.

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Development of Free-Form Surface Modeling System Using the Reverse engineering Technology (역설계를 이용한 자유곡면 모델링 시스템 개발)

  • 명태식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.111-122
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    • 2000
  • It is difficult to make shape library for featrue-based modeling because free-form surface is various shaped complicated To make modeling using similar shape feature-based model is easy and fast. Recently RE(Reverse Engineering) technolo-gy is very convenient method to get free-form surface. This study develops surface editor which makes surface modeling to manipulate control points and this study We study on the effective model data management using database system.

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Implications Deduction through Analysis of Reverse Engineering Process and Case Study for Prefabrication and Construction of Freeform Envelop Panels (비정형 건축물의 외장 패널의 선제작과 시공을 위한 역설계 프로세스와 사례 분석을 통한 시사점 도출)

  • Ryu, Han-Guk;Kim, Sung-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.16 no.6
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    • pp.579-585
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    • 2016
  • 3D laser scanning can be used for scanning the freeform surface and building a model from which the measurements could be taken, in order to solve the difficulty with getting access to the exact freeform shape and position data of the complex building envelope. The shape making process using 3D scanning is as follows: point cloud, mesh surface segmentation, NURBS(Non-Uniform Rational B-spline) surface generation, and parametric solid model generation. In this research, we review previous studies, reverse engineering notion, importance of reverse engineering usage for freeform envelope, and previous cases in order to identify the detail reverse engineering process for prefabrication and construction of freeform panels using 3D laser scanning technology. Therefore, the purpose of this research is to present a basic information which should be considered during design and construction phase and improve quality and constructibility of freeform building by analyzing the reverse engineering process and case study for prefabrication and construction of freeform panels using 3D laser scanning. The research results will enable 3D shape engineering and design parameterization using reverse engineering to be used in various construction projects.

A Study on 3D modeling using a 3D scanner and VisualLISP (3D scanner 와 VisualLISP을 이용한 3차원 모델링에 관한 연구)

  • 김세민;이승수;김민주;장성규;전언찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.410-413
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    • 2001
  • This paper is to model a 3D-shape product applying mathematically the data acquired from a 3D scanner and using an Automatic Design Program. The research studied in the reverse engineering up to now has been developed continuously and surprisingly. However, forming 3D-shape solid models in CAE and CAM, based on the research, the study leaves much to be desired. Especially, analyses and studies reverse-designing automatically using measured data after manufacturing. Consequently, we are going to acquire geometric data using an 3D scanner in this study with which we will open a new field of reverse engineering by a program whic hcan design a 3D-shape solid model in a CAD-based program automatically.

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Rational B-spline Approximation of Point Data For Reverse Engineering (점 데이타의 Rational B-spline 근사를 통한 역공학)

  • Lee, Hyun-Zic;Ko, Tae-Jo;Kim, Hee-Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.160-168
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    • 1999
  • This paper describes one method of reverse engineering that machines a free form shape without descriptive model. A portable five-axes 3D CMM was used to digitize point data from physical model. After approximation by rational B-spline curve from digitized point data of a geometric shape, a surface was constructed by the skinning method of the cross-sectional design technique. Since a surface patch was segmented by fifteen part, surface merging was also implemented to assure the surface boundary continuity. Finally, composite surface was transferred to commercial CAD/CAM system through IFES translation in order to machine the modeled geometric shape.

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