• Title/Summary/Keyword: Shape Defect

검색결과 419건 처리시간 0.027초

Nondestructive Detection of Defect in a Pipe Using Thermography

  • Choi, Hee-Seok;Joung, Ok-Jin;Kim, Young-Han
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2005년도 ICCAS
    • /
    • pp.1413-1416
    • /
    • 2005
  • An infrared temperature sensor module developed for the detection of defects in a plate was modified to use in a cylinder. A set of optical fiber leads and a mechanism maintaining sensor-object distance constant were utilized for the modification of the IR sensor module. The detection performance was experimentally investigated, and the measured temperature was also compared with computed temperature distribution. The experimental outcome indicates that the detection of a simulated defect is readily available. The temperature distribution is better for defect detection than that with the previous device. In addition, the measured distribution is comparable to the calculated one using a heat conduction equation. The developed device of defect detection is suitable to be utilized in chemical processes where most of vessels and piping systems are in the shape of a cylinder.

  • PDF

CRT 판넬의 첵 불량 검출을 위한 새로운 조명 시스템 (A New Lighting System for the Inspection of Check Defect of CRT Panel)

  • 차준혁;권인소;하종은
    • 제어로봇시스템학회논문지
    • /
    • 제10권6호
    • /
    • pp.487-493
    • /
    • 2004
  • In this Paper, we propose a lighting system for the stable detection of check defects of the CRT panel through the analysis of the lighting interaction between the lighting unit and the CRT panel. The check defect is very difficult to detect reliably because of its high sensitivity according to the direction of incident light. At first, we model the physical shape of check defects using SEM image. And then we apply physics based illumination model to investigate the optical characteristics of the check defect. Finally, we propose a lighting system for the stable detection of check defect. Experimental results show the feasibility of the proposed lighting system for check inspection.

배관용접부 결함검사 자동화 시스템 개발 (The Development of Automatic Inspection System for Flaw Detection in Welding Pipe)

  • 윤성운;송경석;차용훈;김재열
    • 한국공작기계학회논문집
    • /
    • 제15권2호
    • /
    • pp.87-92
    • /
    • 2006
  • This paper supplements shortcoming of radioactivity check by detecting defect of SWP weld zone using ultrasonic wave. Manufacture 2 stage robot detection systems that can follow weld bead of SWP by method to detect weld defects of SWP that shape of weld bead is complex for this as quantitative. Also, through signal processing ultrasonic wave defect signal system of GUI environment that can grasp easily existence availability of defect because do videotex compose. Ultrasonic wave signal of weld defects develops artificial intelligence style sightseeing system to enhance pattern recognition of weld defects and the classification rate using neural net. Classification of weld defects that do fan Planar defect and that do volume defect of by classify.

반복되는 다수 패턴 영상에서의 불량 검출 (Detection of Defects on Repeated Multi-Patterned Images)

  • 이장희;유석인
    • 한국정보과학회논문지:소프트웨어및응용
    • /
    • 제37권5호
    • /
    • pp.386-393
    • /
    • 2010
  • 영상에서 일정 영역의 화소들이 불규칙적인 형태를 이루는 것을 불량이라 하는데 이를 수학적으로 정확히 정의하기 어렵다는 점이 불량 검출을 쉽지 않게 한다. 하지만 주어진 영상이 다수의 반복되는 패턴을 가지고 있다면 불량이 아닌 영역은 그 외의 다른 영역들로 설명되어 될 수 있다는 점을 이용하여 영상내의 불량 영역을 찾아낼 수 있다. 따라서 본 논문은 이러한 특성을 이용하여 다양한 패턴이 반복되는 영상에 존재하는 불량을 검출하는 방법을 제시한다. 제시된 방법은 크게 세 단계로 이루어진다. 첫 번째 단계는 interest point 검출단계이다. 두 번째 단계는 적절한 패치의 크기를 결정하는 단계이다. 마지막으로 세 번째 단계는 불량을 검출하는 단계이다. 제시된 방법은 반도체 wafer를 SEM을 이용하여 촬영한 영상들을 통하여 예증된다.

Determination of defect depth in industrial radiography imaging using MCNP code and SuperMC software

  • Khorshidi, Abdollah;Khosrowpour, Behzad;Hosseini, S. Hamed
    • Nuclear Engineering and Technology
    • /
    • 제52권7호
    • /
    • pp.1597-1601
    • /
    • 2020
  • Background: Non-destructive evaluation of defects in metals or composites specimens is a regular method in radiographic imaging. The maintenance examination of metallic structures is a relatively difficult effort that requires robust techniques for use in industrial environments. Methods: In this research, iron plate, lead marker and tungsten defect with a 0.1 cm radius in spherical shape were separately simulated by MCNP code and SuperMC software. By 192Ir radiation source, two exposures were considered to determine the depth of the actual defined defect in the software. Also by the code, displacement shift of the defect were computed derived from changing the source location along the x- or y-axis. Results: The computed defect depth was identified 0.71 cm in comparison to the actual one with accuracy of 13%. Meanwhile, the defect position was recognized by disorder and reduction in obtained gamma flux. The flux amount along the x-axis was approximately 0.5E+11 units greater than the y-axis. Conclusion: This study provides a method for detecting the depth and position of the defect in a particular sample by combining code and software simulators.

용접부의 결함이 소구경배관의 공진 주파수에 미치는 영향 분석 (Analysis of the Effect of Small-Bore Piping Resonance Frequency on Defect of Welding Area)

  • 윤민수;송기오;이재민;하승우;조선영
    • 한국안전학회지
    • /
    • 제33권5호
    • /
    • pp.9-14
    • /
    • 2018
  • The piping system of a nuclear power plant plays a role of transferring high energy fluid to equipment and various devices. The safety and soundness of these piping systems are very closely related to the operability of the power plant. In the case of a welded part of a small diameter pipe, it may grow as a microcrack due to a lack of penetration, and it may grow to a size that affects the safety of the pipe due to the influence of mechanical vibration and fatigue load. Resonance refers to an increase in energy as the natural frequency of an object coincides with the frequency applied to the external force. When this resonance occurs, the frequency is the resonance frequency. In this study, when defects exist in the welds of small diameter pipe, the natural frequency of the pipe changes and resonance may occur. Since these resonances are likely to cause fatigue damage to the piping, resonance frequency changes due to the size and shape of the defects are analyzed and evaluated. As a result of the vibration test, the resonance frequency tended to decrease as the depth of the defect deepened, and the influence was larger when the defect existed at the bottom of the top of the trough. Also, it was confirmed that the Transverse cracks had an effect on the resonance frequency in the presence of the cracks in the weld bead, compared to the longitudinal cracks. As a result of this study, it is expected that the cause of the defect and the condition of the pipe can be monitored because the resonance frequency tendency according to the shape of the crack is analyzed.

공간필터법을 이용한 온라인 표면결함 계측 (On-line Surface Defect Detection using Spatial Filtering Method)

  • 문성배;전승환
    • 한국항해항만학회지
    • /
    • 제28권1호
    • /
    • pp.43-49
    • /
    • 2004
  • 결함검사는 생산공정에 있어서 상품의 디자인과 함께 매우 중요한 부분으로서, 상품의 경쟁력을 높이는데 필수 불가결한 것이다. 만약, 실시간 결함검출이 상품에 대한 어떤 손상도 없이 할 수 있다면, 품질 및 공정의 효율적 관리와 고비용 인력의 절감을 통하여 생산원가를 줄일 수 있다. 본 논문에서는 철판과 같은 표면에 결함이 있는 경우 필요한 정보만을 추출할 수 있는 3가지 공간필터법에 대하여 제안하였고, 공간필터의 특성을 통하여 결함검출 시스템을 구성하였다. 그리고, 최적의 표면결함 계측용 공간필터법을 개발하기 위하여 결함의 크기와 형태, 광도의 크기 및 외부 광간섭 그리고 슬리트의 개수와 같은 파라메타의 변화에 따른 측정 성능을 비교 및 분석하였다.

사이징 프레스에서 폭 압하 공정중 결함 감소를 위한 엔빌의 형상설계 (Design of the anvil shape in sizing press for decrease of the defect generated width reduction)

  • 이상호;김동환;변상민;박해두;김병민
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.437-438
    • /
    • 2006
  • Generally, the vertical roll process is used to achieve extensive width reduction in hot strip mill. However, it is difficult to avoid the defects such as dog-bone and seam-defect. The sizing press has been developed in response to the defects mentioned above. Especially, this study is carried out to investigate the deformation of slab by two-step sizing press. The deformation behavior in the width sizing process is more favorable than that in conventional vertical rolling edger. The objective of this study is to determine the optimal anvil shape parameters in the sizing press with two-step die from the viewpoint of edge-seam length. In general, the edge-seam defect occurs parallel to the rolling direction at both edges in horizontal rolling process after sizing press. The optimal combination of the parameters is determined by FE-simulation and Artificial Neural Network (ANN). The slab deformation in sizing press with convex anvil is analyzed by FE-simulation. The most suitable profile of the anvil is also discussed fur the improvement of trimming loss because of the side seam defect by FE-simulation and ANN.

  • PDF

Defect Estimation of a Crack in Underground Pipelines by CMFL type NDT System

  • Kim, Hui Min;Yoo, Hui Ryong;Cho, Sung Ho;Kim, Dong Kyu;Koo, Sung Ja;Park, Gwan Soo
    • Journal of international Conference on Electrical Machines and Systems
    • /
    • 제2권4호
    • /
    • pp.486-490
    • /
    • 2013
  • A defect which is axially oriented with small size is hard to detect in conventional system. CMFL(Cricumferential Magnetic Flus Leakage) type PIG(Pipelines Inspection Gauge) in the NDT(Nondestructive Testing), is operated to detect this defect called axially oriented cracks in the pipe. It is necessary to decompose the size and shapes of cracks for the manintenance of underground pipelines. This article is focused on the decomposing method of the size and shape of the axially oriented cracks by using inspection signal data for defect.

직관 배관의 국부 감육결함에 대한 건전성 평가 모델 (Integrity Evaluation Model for a Straight Pipe with Local Wall Thinning Defect)

  • 박치용;김진원
    • 대한기계학회논문집A
    • /
    • 제29권5호
    • /
    • pp.734-742
    • /
    • 2005
  • The present study proposes the integrity evaluation model for a straight pipe with local wall thinning defect, which reflects the characteristics of training shape and loading condition in the Piping of nuclear power plant. For this purpose, a series of finite element analyses are performed under various defect geometries and loading conditions, and real pipe experiment data performed previously is employed. The model includes the effect of thinning length as well as thinning depth and width, and also it considers the combined loading effect between internal pressure and bending moment. The proposed model has been validated using the results of finite element analysis and pipe experiment data. The results indicate that the proposed model provides more reliable predictions of pipe failure than the current existing model, in terms of accuracy, consistency, and conservativeness of results.