• Title/Summary/Keyword: Shape Accuracy

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Effects of the Grinding Conditions on the Shape of Center Ground Parts

  • Kim, Kang
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.3
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    • pp.55-61
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    • 2003
  • The form accuracy of parts has become an important parameter. Therefore, not only dimensional tolerance but also geometric tolerances are used in the design stage to satisfy the required quality and functions of parts. But the information on the machining conditions, which can satisfy the assigned geometric tolerance in do sign, is insufficient. The objectives of this research are to study the effects of the grinding parameters such as traverse speed, work speed, depth of cut, and dwell time on the after-ground workpiece shape, and to find out the major parameters among them The results are as follows; The effects of work speed and depth of cut on the workpiece shape are negligible compared with the effect of traverse speed. These is an optimal dwell time depending on the traverse speed. The optimal dwell time is decreasing as the traverse speed is increasing.

A Study on Reverse Design of Cam Mechanism using NURBS (NURBS를 이용한 캠 기구의 역설계에 관한 연구)

  • 김상진;신중호;김대원;윤호업
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.920-924
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    • 2002
  • This paper presents the reverse design of a cam mechanism using NURBS(Nonuniform Rational B-spline curve). Cam is very difficult to make the accurate shape on the design and the manufacture. Because the cam shape is commonly made in order to move in special functions. The reverse design can be used to check accuracy between the designed data and the manufactured data of the cam shape and also reproduce the cam without the design data. The reverse design procedures consist of motion analysis and curve fitting. The motion analysis is used the central difference method and the relative velocity method to find the displacement and velocity. The curve fitting is used NURBS to develope the whole curve. The central difference method is derived in the 3 dimensional space.

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The prediction of Performance in Two-Stroke Large Marine Diesel Engine Using Double-Wiebc Combustion Model (2중 Wiebe 연소모델을 이용한 2행정 대형 선박용 디젤엔진의 성능예측)

  • 김태훈
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.5
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    • pp.637-653
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    • 1999
  • In this study well-known burned rate expressions of Weibe function and double Wiebe function have been adopted for the combustion analysis of large two stroke marine diesel engine. A cycle simulation program was also developed to predict the performance and pressure waves in pipes using validated burned rate function,. Levenberg-Marquardt iteration method was applied to cali-brate the shape coefficients included in double Wiebe function for the performance prediction of two-stroke marine diesel engine. As a result the performance prediction using double Wiebe func-tion is well correlated withexperimental dta with the accuracy of 5% and pressure waves in intake and transport pipe are well predicted. From the results of this study it can be confirmed that the shape coefficients of burned rate function should be modified using the numerical method suggested for the accurated prediction and double Wiebe function is more suitable than Wiebe func-tion for combustion analysis of large two stroke marine engine.

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Design Variable Parametrization in Finite Element Models for Optimal Design of Electromagnetic Devices (전기기기의 최적설계를 위한 유한요소모델의 설계변수 매개화)

  • Kim, Chang-Hyun;Kim, Chang-Wook;Park, Il-Han
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.146-148
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    • 1998
  • For the shape design of electromagnetic devices using the FEM, the choice of design parameters influence to the success of the optimization process. If the design parameter distribution has a one to one corespondence with finite element model, we can encounter not only serious accuracy problem but also obtain a zigzag shape along the interface. The nodes between those design parameters can be parameterized by interpolating using one among many interpolation methods. The conventional parameterization of design parameters has a limit of application for shape, because design parameters and movable nodes are linearly intepolated. In this paper, using the B-spline curve that use to present any interfaces in computer graphics, the curvilinear parameterization between design parameters and node points is compared with the linear parameterization.

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Analysis of fatigue crack growth behavior in composite-repaired aluminum plate (복합재 패치로 한쪽 면을 보강한 평판의 균열선단 진전거동 해석)

  • Lee Woo-Yong;Lee Jung-Ju
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.241-245
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    • 2004
  • An analytical study was conducted to characterize the fatigue crack growth behavior of pre-cracked aluminum plates repaired with asymmetric bonded composite patch. For single-sided repairs, due to the asymmetry and the presence of out-of-plane bending, crack front shape would become skewed curvilinear started from a uniform through-crack profile, as observed from previous studies. In this study, the fatigue analysis of single-sided repairs considering crack front shape development was conducted by implementing three-dimensional successive finite element method coupled with linear elastic fracture mechanics (LEFM) concept, which enables the growing crack front to be directly traced and modeled in a step by step way. Through conducting present analysis technique, crack path of the patched plate as well as the fatigue life was evaluated with sufficient accuracy. The analytical predictions of both the crack front shape evolution and the fatigue life were in good agreement with the experimental observations.

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Measurement of Vibration Mode Shape By Using Hilbert Transform (Hilbert Transform을 이용한 진동모드 측정)

  • Kang, Min-Sig
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.392-397
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    • 2001
  • This paper concerns on modal analysis of mechanical structures by using a continuous scanning laser Doppler vibrometer. In modal analysis the Hilbert transform based approach is superior to the Fourier transform based approach because of its fine accuracy and its flexible experimental settings. In this paper the Hilbert transform based approach is extended to measure area mode shape data of a structure by simply modifying the scanning pattern ranging the entire surface of the structure. The effectiveness of this proposed method is illustrated along with results of numerical simulation for a rectangular plate.

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Approximate Optimization of High-speed Train Shape and Tunnel Condition to Reduce the Micro-pressure Wave (미기압파 저감을 위한 고속전철 열차-터널 조건의 근사최적설계)

  • Kim, Jung-Hui;Lee, Jong-Soo;Kwon, Hyeok-Bin
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1023-1028
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    • 2004
  • A micro-pressure wave is generated by the high-speed train which enters a tunnel, and it causes explosive noise and vibration at the exit. It is known that train speed, train-tunnel area ratio, nose slenderness and nose shape mainly influence on generating micro-pressure wave. So it is required to minimize it by searching optimal values of such train shape factors and tunnel condition. In this study, response surface model, one of approximation models, is used to perform optimization effectively and analyze sensitivity of design variables. Owen's randomized orthogonal array and D-optimal Design are used to construct response surface model. In order to increase accuracy of model, stepwise regression is selected. Finally SQP(Sequential Quadratic Programming) optimization algorithm is used to minimize the maximum micro-pressure wave by using built approximation model.

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A shape finding of cable net by nonlinear theory (비선형 이론을 이용한 케이블 네트의 형태안정)

  • 황보석;서삼열;권택진
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1990.04a
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    • pp.59-64
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    • 1990
  • The cable structures undergo large deformation because of its highly flexibility. Therefore, we must take account of its geometric nonlinearity before analysis and find the equiribrated shape of cable structures. To solve these problems, a numerical procedures included nonlinear near theory which is applicable to general cable net, flexible transmission lines and suspended cable roofs, are presented in this paper. Now, this procedures are devided two parts : the one is to obtain the equibrated shape and stress of the cable structures applied uniform load by flexibility iteration method, the other is to analysis the equibrated structures subjected to nodal external forces by nonlinear finite element mothed. Its accuracy and efficiency are found to be comparable to some of other method and, in some aspect, it is mere applicable to cable structures.

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The Optimal Preform Design for Automotive Differential Bevel Gear (자동차용 차동 베벨기어의 최적 예비성형체 설계)

  • 김병민;김동환;정구섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.184-189
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    • 2004
  • In this paper, the warm forging process sequence has been determined to manufacture the warm forged product for the precision bevel gear used as the differential gear unit of a commercial automobile. The preform shape of bevel gear influences the dimensional accuracy and stiffness of final product. The aspect ratio and chamfer length are considered as design parameters to achieve adequate metal distribution in the finish forging operation. Then the optimal conditions of design parameters have been selected by artificial neural network (ANN). Finally, to verify the optimal preform shape, the experiments of the warm forging of the bevel gear have been executed. The proposed method can give more systematic and economically feasible means for designing the preform shape in metal forming process.

DESIGN OPTIMIZATION OF AUTOMOTIVE LOCK-UP CLUTCHES WITH DAMPER SPRINGS USING SIMULATED ANNEALING, FEM, AND B-SPLINE CURVES

  • Kim, C.;Yoon, J.W.
    • International Journal of Automotive Technology
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    • v.8 no.5
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    • pp.599-603
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    • 2007
  • An efficient optimum design process has been developed and applied to systematically design a lock-up clutch system for a torque converter used in an automatic transmission. A simulated annealing algorithm was applied to determine the parameters of the compressive helical damper springs in the clutch. The determination of the number, location, a number of turns, and deflection of damper springs plays an important role in reducing vibration and noise in the lock-up system. Next, FE-based shape optimization was coded to find the shape of the clutch disk that would satisfy the strength, noise and vibration requirements. Using the optimum code, parametric studies were performed to see how spring diameters and frequencies of clutch systems changed as the damper spring traveling angles and the torques were varied. Based on the optimum results, five different designs for clutches with different springs were fabricated and vibration analyses and tests were conducted to validate the accuracy of the proposed method. Results from the two methods show a good correlation.