• Title/Summary/Keyword: Shafting System

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A Study on the Torsional Vibration Characteristics of Super Large Two Stroke Low Speed Diesel Engines with Tuning Damper (튜닝댐퍼를 갖는 초대형 저속 2행정 디젤엔진의 비틀림진동 특성에 관한 연구)

  • Lee, Don-Chool;Barro, Ronald D.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.1
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    • pp.64-75
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    • 2009
  • The shipbuilder's requirement for a higher power output rating has led to the development of a super large two stroke low speed diesel engines. Usually a large-sized bore engine ranging from $8{\sim}14$ cylinders, this engine group is capable of delivering power output of more than 100,000 bhp at maximum continuous rating(mcr). Other positive aspects of this engine type include higher thermal efficiency, reliability, durability and mobility. This plays a vital role in meeting the propulsion requirement of vessels, specifically for large container ships, of which speed is a primary concern to become more competitive. Consequently, this also resulted in the modification of engine parameters and new component designs to meet the consequential higher mean effective pressure and higher maximum combustion pressure. Even though the fundamental excitation mechanisms unchanged, torsional vibration stresses in the propulsion shafting are subsequently perceived to be higher. As such, one important viewpoint in the initial engine design is the resulting vibration characteristic expected to prevail on the propulsion shafting system(PSS). This paper investigated the torsional vibration characteristics of these super large engines. For the two node torsional vibration with a nodal point on the crankshaft, a tuning damper is necessary to reduce the torsional stresses on the crankshaft. Hence, the tuning torsional vibration damper design and compatibility to the shafting system was similarly reviewed and analyzed.

Developing a Computer Program for the Tersional Vibration Analysis of the Marine Diesel Engine Shafting (축차근사법에 의한 박용디이젤 기관축계 비틀림 진동계산의 전산프로그램 개발에 관한 연구)

  • 김의간;전효중
    • Journal of Advanced Marine Engineering and Technology
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    • v.4 no.1
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    • pp.2-22
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    • 1980
  • In the earlier days, when the diesel engine was used for ship propulsion, its shaft had often been broken by uncertain causes. Bauer suggested, for the first time in 1900, that it resulted from the torsional vibration of the shaft system. From 1901 to 1902, Gumbel and Frahm found out that shaft failures were caused by the resonance of the shaft system in critical speed. Since that time, valuable theories, empirical formulae and methods of vibration analysis were introduced by many investigators such as Geiger, Holzer, Lewis, Carter, Porter, Constant, Timoshenko, Dorey, Den Hartog, Tuplin, Ker Wilson, Bradbury etc. But, as the calculation of the damping energy involves very complicated and uncertain factors, the estimated amplitude of the torsional vibration is incorrect and uncertain. Besides, as high-powered engines have been installed on large vessels or special vessels and exciting force has been increased, new problems of the torsional vibration have continuously occurred. Although we can calculate the approximate natural frequencies or estimate their amplitude and additional stress in the design stage, through the above mentioned studies, the results of the calculations are unsatisfactory, and so much time is needed to carry out the calculation by hand. The authors have developed a computer program to calculate its natural frequencies, the amplitudes and additional stresses of the torsional vibration in the marine diesel engine shafting. In developing the computer program, the authors have paid the special attention to the calculation of the damping energy. To verify the reliability of the developed computer program, the torsional vibration of several propulsion shaftings which are driven by the diesel engine has been analyzed. The results calculted by the authors' computer program show good agreements with those of the actual measurements and are better than the results of engine maker's calculation.

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Design and Its Influence Evaluation of Gear System Considering Vibratory Torque (진동토크를 고려한 기어시스템의 설계 및 영향 평가)

  • 이돈출;김지근;김태언;김상환
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.316-323
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    • 2003
  • The gear system is commonly applied in the marine propulsion shafting system using the diesel engine with the power take off/in system and it also is necessary to reduce propeller revolution increasing the propulsion efficiency. The diesel engine has the advantage more than other thermal engines in high thermal efficiency and mobility. But the large vibratory torque which induced by higher combustion pressure is transmitted to these gears. In this paper, the surface durability and bending stress of gear system considering vibratory and transient torque is evaluated by ISO and AGMA regulation. And the influence of these in gear design is investigated with the theoretical analysis and onboard measurement result of torsional vibration.

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An Experimental Study for Integrated Vibration Monitoring System Development in Marine Diesel Engine (선박용 디젤 엔진의 종합 진동 모니터닝 시스템 개발을 위한 실험적인 연구)

  • Lee, D.C.;Joo, K.S.;Nam, T.K.;Kim, S.H.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.880-885
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    • 2007
  • Diesel engines have been widely used in ships and power plants because of its higher thermal efficiency, mobility and durability compared to other prime movers. Though these merits, diesel engine including main components are sometimes vibrated due to higher combustion pressure in cylinders. Especially torsional, axial and structural vibrations in propulsion shafting may be severely manifested by the malfunction of torsional and axial dampers and misfiring and unbalanced load in cylinder. The structural vibration of main body and turbocharger core hole are also occurred by the loosen top bracing and excess wear-out or failure of turbocharger's bearings. The marine diesel engine should be safely designed from these vibrations. This paper introduces experimental methods to develop the prototype of integrated vibration monitoring system for marine diesel engine.

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Torsional Vibration Analysis in Large Two-Stroke Diesel Engines for Stationary Power Plants. (발전용 대형 2행정 디젤 엔진의 비틈진동 해석)

  • Park, Jong-Po;Park, Hui-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2529-2534
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    • 2000
  • Torsional vibration analysis in a large two -stroke low speed diesel engine and generator system for stationary power plants is performed to verify that the vibration characteristics of shafting system meet design requirements. Our own developed S/W is employed for the analysis, whose results are evaluated comparing with measurements. Vibration analysis results of the system are presented according to the change of loading(unload, 100%load, 110% load) and operating(mis-firing, uneven firing) conditions of the stationary power plants.

Coupled Transverse Vibrations of Propeller-Shaft Systems (추진축계(推進軸系)의 연성횡진동(聯成橫振動)에 관(關)하여)

  • Si-Young,Ahn
    • Bulletin of the Society of Naval Architects of Korea
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    • v.22 no.1
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    • pp.38-44
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    • 1985
  • A computer program was developed for the analysis of the coupled transverse vibrations of a multi-supported shaft system. The program, based on the theory of Transfer Matrix Method, was written including the system parameters such as the entrained water and gyroscopic effects of the propeller, the rigidity of bearing combined with the oil film effect, and the whirling frequency of the shaft. The program was used to calculate the resonance frequency of the shafting system of the ship Hanbada. The results show good agreement with the measured values. The results are also compared with those of F.E.M. from the comparison, it is found that both results agree well with each other.

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The Shape Optimal Design of Shaft Serration Using Design of Experiment and Finite Element Method (실험계획법과 유한요소법을 이용한 주축계의 세레이션 형상 최적설계)

  • Kim, Eui-Soo;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.8
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    • pp.72-79
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    • 2008
  • To meet demand of big capacity and high speed rotation for washing machine, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Shafting system is mainly divided into flange and shaft. Shaft and flange connected by inserting shaft serration into flange on the process of die casting. When the system is operating, the gap is formed between serration and flange. But, Serration has various design factors and the optimal values can't be easily determined. Using a design of experiment (DOE) based on the FEM (Finite Element Method), this study was performed investigating the interaction effect between the various design factors as well as the main effect of the each design factor under bending, twist and vibration and proposed optimum design using box-behnken method among response surface derived from regression equation of simulation-based DOE.

The Flexibility Estimation of Alignment for Propulsion Shaft System using the Approximated Hull Deflection Curve (선체 변형 근사곡선을 이용한 추진축계 정렬의 유연성 평가)

  • Sun, Jin-Suk;Lee, Yong-Jin;Kim, Ue-Kan
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.1
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    • pp.28-36
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    • 2009
  • In this paper, based on the measured data of hull deflection, an approximated hull deflection curve is drawn using reverse analyzed hull deflection data and the estimation method for flexibility analysis of shaft alignment is proposed by use of the approximate hull deflection curve. Generally an offset value of after stern tube bearing is a datum point with an fore stern tube bearing however the shaft alignment has a tendency which is able to get higher flexibility if the shafting system has the deflection value from after stern tube bearing as reference to bottom direction according to results of on this study. By applying this result of study, the shaft alignment for next similar ships will be able to estimate how to follow the hull deflection and how to be influenced by hull deflection at shaft alignment analysis state using the approximated hull deflection curve.