• 제목/요약/키워드: Shaft friction

검색결과 189건 처리시간 0.028초

중공 드라이브 샤프트의 설계에 관한 연구 (A study on the Design on the Tubular Drive Shaft)

  • 김우강;고준빈;김홍배
    • 한국기계가공학회지
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    • 제8권3호
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    • pp.7-12
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    • 2009
  • This study aims to find the friction welding and induction harden conditions, which are obtained by welding conditions, and the friction welding characteristics and induction harden conditions of tubular shaft were investigated with respect to low load test, high load test. Friction welding and induction harden machine have been widely used in manufacturing reflects of metal. The material of solid and tubular shaft selected that is used for parts of automobile steel. Such as steel are easy to be machined because of their proper material. As a result I obtained the data of friction welding conditions makes good and the condition of friction and get the tubular condition. The purpose of this study is to find fatigue test condition and induction harden characteristics design for tubular shaft.

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마찰용접을 이용한 대형선박 터보챠저용 이종 로타샤프트 개발 (Development of Large Rotor Shaft for Marine Turbo Charger Using Friction Welding with Dissimilar Materials)

  • 문광일;전종원;정호승;조종래;최성규
    • 한국정밀공학회지
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    • 제33권4호
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    • pp.257-264
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    • 2016
  • Solid state joining techniques are increasingly applied in a wide range of industrial applications. Friction welding is a solid state welding technique that is used to join similar or dissimilar materials. In this study, friction welding was applied to rotor shaft composed of a disk and a shaft. The disk and shaft were manufactured by hot forging and rolling, respectively. The aim of the study was to predict the structural characteristics during hot forging and friction welding process for rotor shaft of turbo charger. The structural characteristics were determined by heat input and heat affected zone (HAZ) during a short cycle time. Thus, transient FE analysis for hot forging and friction welding was based on heat transfer. The results were used to predict structural characteristics during hot forging and friction welding processes. The prototype of rotor shaft was manufactured by the result-based process parameters.

회전축계에서 발생하는 스틱슬립 현상 연구 (Study of stick-slip phenomena on spinning shaft)

  • 김보형;정진태
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 추계학술대회 논문집
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    • pp.250-251
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    • 2014
  • This paper investigates the stick-slip phenomena on spinning shaft. The modeling of the shaft is considered only torsional direction with nonlinear friction. The friction is adopted a negative friction-velocity slope. Based on the model, a nonlinear equation of motion is derived and analyze the stick-slip phenomena. In order to analyze the time dependent response, the nonlinear formulations are numerically solved by nonlinear Newmark method. The numerical results reveal the stick-slip phenomena on the spinning shaft system.

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A2024-T4 마찰용접(摩擦熔接)시 반경 변화에 따른 기계적(機械的) 성질(性質) 연구(硏究) (A Study on Mechanical Properties According to the Radius Change Position of Outer Circumference in A2024-T4 Friction Welding)

  • 박근형;민택기
    • 한국공작기계학회논문집
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    • 제16권3호
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    • pp.109-116
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    • 2007
  • The present study examined mechanical properties according to the change of outer circumference in the friction welding of A2024-T4 stock, which is used much as aircraft structure, truck wheel, stainless materials and A2024-T4 stock with 10 hollow at the center. Welding conditions were fixed at RPM 2,000rpm, friction pressure of 50MPa, friction time of 1.5sec, upset pressure of 120MPa and upset time of 2.0 seconds. From the result of this study were drawn conclusions as follows : According to the result of a tensile strength test, the solid shaft showed linear increase of tensile strength with the change of outer circumference, the hollow shaft showed maximum tensile stength when the length (L) was 2mm and decrease of tensile strength with the change of outer circumference, hardness appeared to increase and then decrease for welding interface, and it showed maximum hardness 155Hv at L=5mm of the solid shaft. Bending strength increased linearly far change of the distance (L) of outer circumference in the solid shaft and then decreased linearly in the hollow shaft. the result of examining tissue, the tissue grew finer around the welding interface and divided the basic material and the welding surface.

4WD 차량의 후륜 구동력 제어를 위한 구동시 노면마찰계수 추정에 관한 연구 (A Study of Tire Road Friction Estimation for Controlling Rear Wheel Driving Force of 4WD Vehicle)

  • 박재영;심우진;허승진
    • 한국자동차공학회논문집
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    • 제24권5호
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    • pp.512-519
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    • 2016
  • In this study, the tire road friction estimation(TRFE) algorithm for controlling the rear wheel driving force of a 4WD vehicle during acceleration is developed using a standard sensor in an ordinary 4WD passenger car and a speed sensor. The algorithm is constructed for the wheel shaft torque, longitudinal tire force, vertical tire force and maximum tire road friction estimation. The estimation results of shaft torque and tire force were validated using a torque sensor and wheel force transducer. In the algorithm, the current road friction is defined as the proportion calculated between longitudinal and vertical tire force. Slip slop methods using current road friction and slip ratio are applied to estimate the road friction coefficient. Based on this study's results, the traction performance, fuel consumption and drive shaft strength performance of a 4WD vehicle are improved by applying the tire road friction estimation algorithm.

대구경 현장타설말뚝의 주면 마찰력 평가 (Evaluation of Skin Friction on Large Drilled Shaft)

  • 홍원표;여규권;이재호
    • 한국지반공학회논문집
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    • 제21권1호
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    • pp.93-103
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    • 2005
  • 대구경 현장타설말뚝에 대하여 하중전이 측정을 수반한 정재하시험, 동재하시험 및 유한차분해석을 수행하여 주면 마찰력 거동특성에 대한 연구를 실시한다. 주면 마찰력은 말뚝과 지반의 상대변위와 직접적으로 관계되므로 임의의 심도에서 측정한 말뚝의 하중전이량과 유한차분해석에 의한 주면지반의 변위와 응력을 이용하여 거동특성을 분석한다. 하중전이측정결과에 의하면 현장타설말뚝 주면을 따라 발휘되는 극한단위주면 마찰력은 중간 깊이인 모래자갈층과 자갈층 상부에서 먼저 나타난다. 또한 동일한 현장타설말뚝에 대하여 동재하시험과 정재하시험을 실시한 결과 주면 마찰력과 선단지지력의 거동특성이 상이하게 평가되었으며, 그 차이점에 대하여 논의한다.

자동차 크랭크 軸用 鋼材의 棒對棒 同種材 摩擦熔接의 疲勞强度 特性 및 AE 評價 (Optimization of Bar-to-Bar Similar Friction Welding of Crank Shaft for Motor Vehicle and the Weld Fatigue Strength Properties and its AE Evaluation)

  • 오세규;양형태;김헌경
    • 한국해양공학회지
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    • 제13권2호통권32호
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    • pp.74-82
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    • 1999
  • Nowadays, the crank shaft motor vehicle has become essential as the important component. The machining precision was asked for manufacturing the shaft. They could be unstable in the quality by the conventional are welding. Both in-process quailty control and high reliability of the weld are the major concerns in applying friction wlding to the economical and qualified mass-production. No reliable nondestructive monitoring method is avaliable at present to determine the real-time evaluation of automatic production quality control for bar-to-bar friction welding of the crank shaft of O.D 24mm for motor vehicle. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the bar-to-bar welded joints of O.D. 24mm shaft as well as the various welding variables, as a new approach which attempts finally to develop real-time quality monitoring system for friction welding, resulting in practical possiblility of real-time quality control more than 100% joint efficiency showing good weld with no micro structural defects.

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항타강관말뚝과 현장타설말뚝의 주면마찰력 거동에 관한 현장실험 연구 (A Study on Friction Capacity Behavior for Driven Steel Pipe Pile and Drilled Shaft Pile with Field Test)

  • 정성민;이민희;송병덕;최용규
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2005년도 춘계 학술발표회 논문집
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    • pp.1-8
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    • 2005
  • In this study, static pile load tests for instrumented drilled shaft pile and instrumented driven steel pipe pile were performed. Based on the results of pile load test, skin friction of each stratum was compared. Skin friction of drilled shaft were more than those of driven pile at the same settlement. This was based on the difference of surface roughness of piles and pile construction methods.

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SM45C의 중실축과 중공축의 마찰용접 특성에 관한 연구 (A Study on the Mechanical Properties of the Friction Welding with Hollow and Solid Shaft of SM45C)

  • 구건섭;최원용
    • 한국생산제조학회지
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    • 제19권6호
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    • pp.841-846
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    • 2010
  • The present study examined the mechanical properties of the friction welding with hollow and solid shaft of SM45, of which the diameter is 25.2mm and 33mm. Friction welding was conducted at welding conditions of 2,000rpm, friction pressure of 50MPa, upset pressure of 70MPa, friction time of 0.4sec to 1.4sec by increasing 0.2sec, upset time of 2.0 sec including variable such as friction time are following. Under these conditions, a tensile test, a hardness test and a microstructure of weld interface were studied. The results were as follows : When the friction time was 1.0 seconds under the conditions, the maximum tensile strength of the friction weld happened to be 1,094MPa, which is 120% compared with the tensile strength of SM45C base metal. The upset length linearly increased as friction time increased. According to the hardness test, the hardness distribution of the weld interface was formed from 475Hv to 739Hv. HAZ(Heat Affected Zone) was formed from the weld interface to 2mm of SM45C.

Centrifuge modelling of rock-socketed drilled shafts under uplift load

  • Park, Sunji;Kim, Jae-Hyun;Kim, Seok-Jung;Park, Jae-Hyun;Kwak, Ki-Seok;Kim, Dong-Soo
    • Geomechanics and Engineering
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    • 제24권5호
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    • pp.431-441
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    • 2021
  • Rock-socketed drilled shafts are widely used to transfer the heavy loads from the superstructure especially in mountainous area. Extensive research has been done on the behavior of rock-socketed drilled shafts under compressive load. However, little attention has been paid to uplift behavior of drilled shaft in rock, which govern the overall behavior of the foundation system. In this paper, a series of centrifuge tests have been performed to investigate the uplift response of rock-socketed drilled shafts. The pull-out tests of drilled shafts installed in layered rocks having various strengths were conducted. The load-displacement response, axial load distributions in the shaft and the unit skin friction distribution under pull-out loads were investigated. The effects of the strength of rock socket on the initial stiffness, ultimate capacity and mobilization of friction of the foundation, were also examined. The results indicated that characteristics of rock-socket has a significant influence on the uplift behavior of drilled shaft. Most of the applied uplift load were carried by socketed rock when the drilled shaft was installed in the sand over rock layer, whereas substantial load was carried by both upper and lower rock layers when the drilled shaft was completely socketed into layered rock. The pattern of mobilized shaft friction and point where the maximum unit shaft friction occurred were also found to be affected by the socket condition surrounding the drilled shaft.