• Title/Summary/Keyword: Shaft alignment

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A Study on the Measurement and Analysis of Bearing Reaction Forces of Marine Propulsion Shafting System using Strain-Gauge (스트레인 게이지를 이용한 선박용 추진 축계의 베어링 반력 측정에 관한 연구)

  • Kim, Chul-Woo;Lee, Yong-Jin;Cho, Kwon-Hae;Kim, Ue-Kan
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.1
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    • pp.33-41
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    • 2008
  • Bearing damages by shaft misalignment have frequently been happened in marine ships. Specially. after stern tube bearing damage and failure for large crude oil carriers have been reported several times. However. the bearing reaction of the after stern tube bearing cannot be measured by jack-up test due to the hull structure condition. Therefore, when the jack-up test is used for the bearing reaction measurements, the bearing reaction for the after stern tube bearing obtained from the theoretical calculation method have to be used. In this paper, the shaft alignment on the large oil crude carrier is theoretically calculated and the differences between the calculated and actual installed bearing reaction values are compared. The bearing reactions for forward stern tube bearing and intermediate bearing are calculated by the simple formula using the strain gauge bending moments obtained from the measurements. Their reliability is confirmed by comparing the bearing reactions from jack-up test and the bearing reaction for after stern tube bearing is calculated by the same test. Also, the bearing reactions on the after stern tube bearing, forward stern tube bearing and intermediate shaft bearing under all operating conditions are calculated by using the bending moments obtained from the measurements and it is confirmed that the differences of the bearing reaction for all operating conditions are caused from hull deflection. The results of this study should prove useful for the future projects of the alignment calculation including the hull deflection effectiveness.

Propulsion Shafting Alignment Analysis Considering the Interaction between Shaft Deflection and Oil Film Pressure of Sterntube Journal Bearing (축 처짐과 선미관 저널 베어링 유막 압력의 상호작용을 고려한 추진축계 정렬 해석)

  • Cho, Dae-Seung;Jang, Heung-Kyu;Jin, Byung-Mu;Kim, Kookhyun;Kim, Sung-Chan;Kim, Jin-Hyeong
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.6
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    • pp.447-455
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    • 2016
  • Precise propulsion shafting alignment of ships is very important to prevent damage of its support bearings due to excessive reaction forces caused by hull deflection, forces acted on propeller and crankshaft, and so forth. In this paper, a new iterative shafting alignment calculation procedure considering the interaction between shaft deflection and oil film pressure of Sterntube Journal Bearing (SJB) bush with single or multiple slopes is proposed. The procedure is based on a pressure analysis to evaluate distributed equivalent support stiffness of SJB by solving Reynolds equation and a deflection analysis of shafting system by a finite element method based on Timoshenko beam theory. SJB is approximated with multi-point biaxial elastic supports equally distributed to its length. Their initial stiffness values are estimated from dynamic reaction force calculated by assuming SJB as single rigid support. Then, the shaft deflection and the support stiffness of SJB are sequentially and iteratively calculated by applying a criteria on deflection variation between sequential calculation results. To demonstrate validity and applicability of the proposed procedure for optimal slope design of SJB, numerical analysis results for a shafting system are described.

A Study on the Stern Bearing Damage and Shaft Alignment for 37K DWT Product/Chemical Tanker (37K DWT 석유화학제품 운반선의 선미관 베어링 발열 사고 및 축계정렬에 대한 연구)

  • Park, Geumsung;Koh, Changik;Chung, Jaewook;Nam, Gunsik;Chae, Junsik
    • Journal of the Society of Naval Architects of Korea
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    • v.58 no.2
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    • pp.97-104
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    • 2021
  • Together with the emerging of the Eco-ship, the application of large-diameter and high-efficiency propeller required more careful attention than before in the design of the shafting system. After the adoption of Environmentally Acceptable Lubricants (EAL) to the stern tube lubrication oil, a number of aft stern tube bearing accidents have been reported, and a variety of institutions have actively conducted research on the cause relationship. This study attempted to find the cause of the accident by measuring the alignment of the shafting system of a medium-sized product/chemical tanker with aft stern tube bearing damage and analyzing the reaction force of each bearing. In addition, a reasonable solution to the correction of the shaft alignment was suggested and the feasibility was reviewed. Through various measured data and analysis, the actual installation of shafting system was slightly different from the design drawing condition, but it was found that each bearing load distribution was within the allowable range. Therefore, it was confirmed that the cause of this accident was due to the dissatisfaction the misalignment slope of aft stern tube bearing rather than the effect of the bearing overload. As a solution to this cause, countermeasures such as double slope were suggested in the aft stern tube bearing, and the characteristics of EAL also seem to have an indirect effect.

Case History for Reduction of Shaft Vibration in a Steam Turbine

  • Kim, In Chul;Kim, Seung Bong;Jung, Jae Won;Kim, Seung Min
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.315-321
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    • 2001
  • The shaft system of turbine is composed of rotating shaft, blades, bearings which support the shaft, packing seal which prevent the leakage of steam, and couplings which connect the shaft. Shaft system component failure, incorrect assemblage or deflection by unexpected forces causes vibration problem. And every turbine has its own characteristics in dynamic response. In this paper we propose the three-bearing supported type rotor which is real equipment and being operated this time as commercial operation. From 1996 it has a high vibration problem and there are many kinds of trial to solve this problem. In resent outage we performed a special diagnosis and carried out appropriate work. We would like to introduce and explain about this case history.

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Alignment Calculation of Marine Engine Shafting System by Quadruple Integration Method (四重積分에 의한 船舶推進軸系의 配置에 關한 硏究)

  • Park, Tae-In;Lee, Hyun-Yup
    • Journal of Advanced Marine Engineering and Technology
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    • v.3 no.1
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    • pp.32-39
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    • 1979
  • Alignment of marine engine shafting generally implies a judicious slope alignment of supporting bearings in order to achieve acceptable values of bearing reactions and shaft stresses for all deformation conditions of hull. Authors developed a computer program, which computes the bearing reaction forces, the bearing reaction influence numbers and etc, using quadruple integration method. And the results of calculation for a 26,000 DWT steam container carrier were in good agreements with those of foreign shipyard. Also they introduced the optimization technique of slope alignment combined technical economic basis, and as a result of comparing characteristics of shafting in case of straight alignment whit those in case of slope alignment, the latter was found to be much better than the former.

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Pressure Analysis of Sterntube after Bush Bearing Considering Elastic Deflection of Misaligned Journal and Partial Slope of Bearing Bush (탄성 변형된 저어널의 편심과 베어링 부시의 부분경사를 고려한 선미관 후부 베어링의 압력분포 해석)

  • Choung, Joon-Mo;Choe, Ick-Heung
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.6
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    • pp.666-674
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    • 2007
  • It is very important to estimate static squeezing pressure distributions for lining material of sterntube after bearing at dry dock stage since the maximum squeezing pressure value can be one of the significant characteristics representing coming navigation performances of the propulsion system. Moderate oil film pressure between lining material and propulsion shaft is also essential for safe ship service. In this paper, Hertz contact theory is explained to derive static squeezing pressure. Reynolds equation simplified from Navier-Stokes equation is centrally differentiated to numerically obtain dynamic oil film pressures. New shaft alignment technology of nonlinear elastic multi-support bearing elements is also used in order to obtain external forces acting on lining material of bearing. For 300K DWT class VLCC with synthetic bush of sterntube after bearing, static squeezing pressures are calculated using derived external forces and Hertz contact theory. Optimum partial slope of the after bush is presented by parametric shaft alignment analyses. Dynamic oil film pressures are comparatively evaluated for partially bored and unbored after bush. Finally it is proved that the partial slope can drastically reduce oil film pressure during engine running.

Theoretical and experimental analysis of the lateral vibration of shafting system using strain gauges in 50,000-DWT oil/chemical tankers (스트레인 게이지를 이용한 5만 DWT 석유화학제품 운반선의 횡진동 분석에 관한 연구)

  • Lee, Jae-Ung
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.4
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    • pp.301-306
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    • 2016
  • During the initial stage of propulsion shaft design, the shaft alignment process includes a thorough consideration of lateral vibration to verify the operational safety of the shaft. However, a theoretical method for analyzing forced lateral vibrations has not been clearly established. The methods currently used in classification societies and international standards can only ensure a sufficient margin to avoid the blade-passing frequency resonance speed outside the range of ${\pm}20%$ of the maximum continuous rating (MCR) for the engine. Typically, in shaft alignment analyses, longer center distances between the support bearings promote affirmative results, but the blade order resonance speed can approach the lower limit for lateral vibration. Therefore, this matter requires careful attention by engineers, and a verification of the theoretical analysis by experimental measurements is highly desirable. In this study, both theoretical and experimental analyses were conducted using strain gauges under two draught conditions of vessels used as 50,000-DWT oil/chemical tankers, introduced recently as eco-friendly ships. Based on the analyses, the influence of the lateral vibration on the shafting system and the system's reliability was reviewed.