• Title/Summary/Keyword: Setup orientation

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Determining Machinability and Setup Orientation for Five-axis NC Machining of Free Surfaces (머신 컨피규레이션에 따른 자유곡면의 5 축 가공성과 셋업 자세)

  • Kang, Jae-Kwan;Suh, Suk-Hwan
    • Journal of Korean Institute of Industrial Engineers
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    • v.21 no.1
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    • pp.67-84
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    • 1995
  • Five-axis NC machining is advanced machining technology by which highly geometrically complicated parts can be machined accurately with high machinability. In this paper, we investigate the problems of determining the machinability and part setup orientation for a given surface models. We first develop kinematic model of the five-axis machines based on the axis configuration, then develop algorithms for determining the feasibility of machining by one setup(machinability) and the part orientation for the C,A and A,B type configuration. The machinability is determined by computationally efficient procedure for finding the intersection between the feasible area on the sphere and the numerical map called binary spherical map(BSM), and the part setup is chosen such that the rotational range is minimized among the feasible configurations. The developed algorithms are tested by numerical simulations, convincing they can be readily implemented on the CAD/CAM system as an automated process planner giving the efficient machine type and setup for NC machining.

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Automated initial process planning system for three-axis NC machining of sculptured surfaces (자유 곡면의 3축 NC 가공을 위한 초기 공정 계획 기능의 자동화)

  • Kang, Jae-Kwan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.3
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    • pp.114-121
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    • 1997
  • In this paper, the automated initial process planning for 3-axis NC machining of sculptured surfaces is persented. The solution algorithms determining three process planning functions, i.e. machining feasibility, setup orientation and feasible machine selection are developed. The machining feasibility is determined by means of BSM(Binary Spherical Map) which derives its solution quickly in algebraic form, and the setup orientation is determined so that the cutting force is minimized. Finally, the feasible machine is determined by computing the minimum motion ranges of each control axisl. The developed algorithms are tested by numerical simulations, convincing they can by readily implemented on the CAD/CAM system as a process planner.

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Rough Cut Tool Path Planning in Fewer-axis CNC Machinig (저축 CNC 환경에서의 황삭가공)

  • 강지훈;서석환;이정재
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.1
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    • pp.19-27
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    • 1997
  • This paper presents rough cut tool path planning for the fewer-axis machine consisting of a three-axis CNC machine and a rotary indexing table. In the problem dealt with in this paper, the tool orientation is "intermediately" changed, distinguished from the conventional problem where the tool orientation is assumed to be fixed. The developed rough cut path planning algorithm tries to minimize the number of tool orientation (setup) changes together with tool changes and the machining time for the rough cut by the four procedures: a) decomposition of the machining area based on the possibility of tool interference (via convex hull operation), b) determination of the optimal tool size and orientation (via network graph theory and branch-and bound algorithm), c) generation of tool path for the tool and orientation (based on zig-zag pattern), and d) feedrate adjustment to maintain the cutting force at an operation level (based on average cutting force). The developed algorithms are validated via computer simulations, and can be also used in pure fiveaxis machining environment without modification.

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Setup Data Generation for Positional 5-axis Machining of Die and Mold (금형의 고정형 5축 가공 시 공구자세 셋업 정보 산출시스템 개발)

  • Lee, Jung-Geun;Yang, Seong-Jin;Park, Jung-Whan
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.5
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    • pp.382-390
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    • 2008
  • Five-axis machining has been applied to manufacture of turbine blades, impellers, marine propellers. Nowadays it extends to mold & die machining, where more productivity as well as added value is expected. The five-axis machining can be divided into positional and continuous, according to the variableness of tool orientation during material removal process. The positional five-axis machining is commonly applied to the regional machining on a whole part surface in mold manufacturing industry, where the tool orientation for each region (area) should be determined to be feasible, that is, avoiding any interference such as machine tool collision, etc. Therefore it is required for a CAM programmer to decide a feasible tool orientation in generating tool-paths on a designated area, because it is a very tedious job to obtain such information by utilizing a commercial CAM system. The developed system generates feasibility data on tool orientation and machining region, which facilitates the CAM programmer's decision on a feasible tool orientation.

Determination of Object Position Using Robot Vision (로보트 비전을 이용한 대상물체의 위치 결정에 관한 연구)

  • Park, K.T.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.9
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    • pp.104-113
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    • 1996
  • In robot system, the robot manipulation needs the information of task and objects to be handled in possessing a variaty of positions and orientations. In the current industrial robot system, determining position and orientation of objects under industrial environments is one of major problems. In order to pick up an object, the roblt needs the information about the position and orientation of object, and between objects and gripper. When sensing is accomplished by pinhole model camera, the mathematical relationship between object points and their images is expressed in terms of perspective, i.e., central projection. In this paper, a new approach to determine the information of the supporting points related to position and orientation of the object using the robot vision system is developed and testified in experimental setup. The result will be useful for the industrial, agricultural, and autonomous robot.

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A Study on Geometric Modeling and Generation of 4-axis NC Data for Single Setup of Small Marine Propeller (선박용 소형 프로펠러의 곡면 모델링 및 단일 셋업에 의한 4축 NC가공 데이터 생성에 관한 연구)

  • 이재현;이철수
    • Korean Journal of Computational Design and Engineering
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    • v.7 no.4
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    • pp.254-261
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    • 2002
  • Small marine propeller is generally machined by 5-axis machining. This paper suggests a method to create geometric model from point array data and 4-axis machining NC data for propeller. With conventional method, the setting posture should be changed, because propeller has front and back surface of wing. The change of setting posture has a bad influence on precision of propeller. So this paper pro-poses a method to machine propeller by single setup for 4-axis machining. The cutter moves to parallel direction of the XY plane. To determine the cutter orientation efficiently, the' tilting guiding line' is proposed. A proposed algorithm is written in C language and successfully applied to the 5-axis milling machine of industrial field.

Study for Improving Target Coordinate Acquisition Accuracy from Long Distance by VRS RTK (VRS RTK를 이용한 원거리 표적좌표획득의 정확도 향상에 대한 연구)

  • Lee, Dongnyok;Yoon, Keunsig
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.4
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    • pp.471-480
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    • 2018
  • Accurate target coordinate is very important in military operations especially field artillery's ground-to-ground attack and air-force's air-to-ground attack. DOS(or TAS) is used to acquire target coordinates from long distance. DOS is comprised of LRF and goniometer. LRF measures distance between DOS and target. Goniometer is comprised of azimuth and vertical angular sensors, DMC and internal GPS receiver. DOS must set the position and orientation(finding grid north) before measurement step(target coordinate acquisition). To improve accuracy of target coordinate, VRS RTK and reference point method are proposed in DOS setup step. VRS RTK provides accurate location coordinate with small deviations, providing high accuracy and precision in positioning and orientation. As a result, horizontal coordinate(easting and northing) accuracy is improved from 2.68 mil(C.L. = 0.95) mil to 0.58 mil(C.L. = 0.95).

Texture Analysis of Cu Interconnects Using X-ray Microdiffraction (X-ray Microdiffraction 을 이용한 구리 Interconnect의 Texture 분석)

  • 정진석
    • Korean Journal of Crystallography
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    • v.12 no.4
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    • pp.233-238
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    • 2001
  • X-ray microdiffraction which uses x-ray beam focused down to a micron size from synchrotron radiation sources allow precision measurements of local orientation and strain variations in polycrystalline materials. Using x-ray microdiffraction setup at Pohang Light Source, we investigated the tex-ture of Cu interconnects with various widths on Si wafer by collecting Laue images and focused to about 2×3㎛ ² in size. Our results show that 1㎛ wide Cu interconnect had grains in rather ran- dom orientation. On the other hand the 20㎛ wide interconnects showed a 〈111〉fiber texture near the center. The grains were 2∼5㎛ long at the 1㎛ wide interconnect and 6∼8㎛ in size at the 20㎛ wide interconnect.

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Measurement of Pressure Coefficient in Rotating Discharge Hole by Telemetric Method (무선계측기법을 이용한 회전 송출공의 압력계수 측정)

  • Ku, Nam-Hee;Kauh, Sang-Ken;Ha, Kyoung-Pyo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.9
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    • pp.1248-1255
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    • 2003
  • Pressure coefficient in a rotating discharge hole was measured to gain insight into the influence of rotation on the discharge characteristics of rotating discharge holes. Pressures inside the hole were measured by a telemetry system that had been developed by the authors. The telemetry system is characterized by the diversity of applicable sensor type. In the present study, the telemetry system was modified to measure static pressure using piezoresistive pressure sensors. The pressure sensor is affected by centrifugal force and change of orientation relative to the gravity. The orientation of sensor installation for minimum rotating effect and zero gravity effect was found out from the test. Pressure coefficients in a rotating discharge hole were measured in longitudinal direction as well as circumferential direction at various rotating speeds and three different pressure ratios. From the results, the behaviors of pressure coefficient that cannot be observed by a non-rotating setup were presented. It was also shown that the discharge characteristics of rotating discharge hole is much more influenced by the Rotation number irrespective of pressure ratio.

The Effect of a Mobile Foodservice Application on Continuous Use Intention and Long-Term Orientation (모바일 외식 어플리케이션이 지속적 이용과 장기지향성에 미치는 영향)

  • Yim, Seoung-Been
    • Culinary science and hospitality research
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    • v.22 no.5
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    • pp.325-338
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    • 2016
  • This research aimed to setup the innovativeness, dependability of information, reliability, and sufficiency of information of a mobile eating out application as the precedence factor, and also aimed to present useful information regarding the mobile eating out application by verifying the effect on the continuous use satisfaction levels and long-term orientation for this mobile eating out application. The data collection carried out from February 1 to February 28, 2016, with 441 questionnaires collected from a total distribution of 500 copies, of which 396 were retained. SPSS 22.0 was employed for factor analysis and the reliability verification, while AMOS 22.0 was used for the covariance structure analysis meant to verify the presented research hypothesis. The results are as follows. First, there was found a significant positive effect (+) on continuous use from innovativeness and dependability. On the other hand, sufficiency and reliability appeared not to have a significant effect. Second, there was a positive increase in long-term orientation as continuous use increased. Third, long-term orientation increased in relation to innovativeness. On the other hand, sufficiency, dependability and reliability appeared not to have a significant effect on long term orientation. Accordingly, the useful implications for the eating out application based on the analysis results has been presented.