• Title/Summary/Keyword: Servo-Hydraulic Test Machine

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Hot Deformation Behavior of Bearing Steels and Their Optimal Hot Forging Conditions (베어링강의 고온변형특성과 열간 단조조건에 관한 연구)

  • 문호근;이재성;윤선준;전만수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.159-162
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    • 2002
  • In this paper the stress-strain curves of bearing steels at hot working conditions are obtained by compression test with a computer controlled servo-hydraulic Gleeble 3800 testing machine and elongations and reductions of area of the bearing steels are obtained by tensile test with a computer controlled servo-hydraulic Gleeble 1500 testing machine. These tests have been focused to obtain the flow stress data and optimal hot forging conditions under various conditions of strain rates and temperatures. The strain rate sensitivity exponent and reduction of area of the materials are evaluated. Experimental results are resented for various conditions of temperatures and strain rates.

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Design of Hydraulic & Control System for the Disc Spinning Machine (디스크 스피닝 성형기의 유압 및 제어시스템 설계)

  • Gang, Jung-Sik;Park, Geun-Seok;Gang, E-Sok
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.9
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    • pp.157-165
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    • 2002
  • The design of hydraulic & control system has been developed for the disc spinning machine. The hydraulic system has been designed in the overall system including the vertical & horizontal slide fur spinning works which are controlled by hydraulic servo valves in right & left side, and the clamping slide for holding & pressing blank material in center during spinning process. Based on the design concept of this hydraulic system, model test experiments for hydraulic servo control system is tested to conform confidence and applying possibility. The control system is introduced with the fuzzy-sliding mode controller for the hydraulic force control reacting force as a disturbance, because a fuzzy controller does not require an accurate mathematical model for the generation of nonlinear factors in the actual nonlinear plant with unknown disturbances and a sliding controller has the robustness & stability in mathematical control algorithm. We conform that the fuzzy-sliding mode controller has a good performance in force control for the plant with a strong disturbance. Also, we observe that a steady state error of the fuzzy-sliding mode controller can be reduced better than those of an another controllers.

Strain Rate Sensitive Behavior of Mild Steel Subjected to Dynamic Load (동 하중에 대한 연강 재질의 변형율 속도 민감도 특성 연구)

  • Park, Jong-Chan
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.377-382
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    • 2004
  • The dynamic material characteristics on some mild steel sheets were observed. The dynamic tests were conducted on the ESH servo-hydraulic test machine. It was observed that the mechanical properties of mild steel are highly sensitive to the value of strain rate. The well known Cowper-Symonds constitutive equation was used to generalize the strain rate sensitivity effect. Modified constitutive equations were suggested to couple the strain hardening to the strain rate sensitivity. The dynamic stress-strain relationships for the mild steel sheets used in the present study were reasonably predicted using these modified constitutive equations.

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Fatigue test machine development using hydraulic servo control (유압 서보제어를 이용한 내구성 시험기 개발)

  • Park, Myung-Kwan;Kim, Jin-Hak;Suh, Il-Hong
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2741-2743
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    • 2000
  • 내구시험기의 기본적인 구조를 해석하고 분석하여 각종 기구부의 내구성 시험에서 적용대상물에 관계없이 전기유압서보장치의 용량과 적합한 센서들을 조합하여 구성 가능하도록 시험기를 구성하였으며, 본 연구에서 개발된 제어장치와 데이터 수집 소프트웨어는 내구시험 대상물에 관계없이 범용 적으로 사용할 수 있도록 개발하였다.

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A Study on Hot Deformation Behavior of Bearing Steels (베어링강의 고온변형 특성에 관한 연구)

  • Moon, Ho-Keun;Lee, Jae-Seong;Yoo, Sun-Joon;Joun, Man-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.614-622
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    • 2003
  • In this paper, the stress-strain curves of bearing steels at hot working conditions are obtained by hot compression test with a computer controlled servo-hydraulic Gleeble 3800 testing machine and elongations and reductions of area of the bearing steels are also obtained by hot tensile test with a Gleeble 1500 testing machine. Experiments are conducted under the various strain-rates and temperatures and their results are used to obtain the flow stress information. A rigid thermo-viscoplastic finite element method is applied to the multi-stage hot forging process in order to predict temperature distribution of workpiece. The experimental results and the analysis results are used to obtain an optimal hot forging condition.

System Design and Performance Test of Hydraulic Intensifier (유압 충격압력 발생기의 시스템 설계와 성능평가)

  • Kim, Hyoung-Eui;Lee, Gi-Chun;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.947-952
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    • 2010
  • Components such as pressure vessel, hydraulic hose assembly, accumulator, hydraulic cylinder, hydraulic valve, pipe, etc., are tested under the impulse-pressure conditions prescribed in ISO and SAE standards. The impulse pressure test machine needs to have a high pressure, a precise control system and a long life. It should satisfy the requirements for fabrication of the impulse tester to generate ultra high pressure in the hydraulic system. In the impulse tester, a servo-valve control system is adopted; although the control application is convenient, it is expensive owing to the cost of developing the system. The type of the control system determines the pressure wave, which affects the components that are tested. In this study, the manufacturing process and the intensifier system design related to the flow, pressure, and the increasing rate of pressure are investigated. The results indicate the ultra high pressure waves in the system.

A study on performance evaluation of rod rubber bushing under static and fatigue loadings (토크 로드 부품의 정하중 및 피로하중하에서의 성능평가 연구)

  • 이순복;김완두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1320-1329
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    • 1990
  • A static performance tester for a torque rod assembly was developed to evaluate the three characteristics of the rod rubber bushing : radial spring characteristic, thrust spring characteristic, and rotational torque characteristic. Among the various schemes considered in the conceptual design stage, the final versatile type was determined to perform three different tests in one machine. The performance testing machine carried out radial spring test, thrust spring test, and torque test of the torque rod assembly. Static performance of the torque rod assembly was evaluated with the tester developed and fatigue strength of the assembly was also tested with the servo-hydraulic structural fatigue testing machine. The life of the component was found to be related with the rubber quality and adhesionability between the rubber and the steel rod. The optimum rubber hardness was experimentally found by changing the chemical compositions of rubber, and the adhesion was improved by optimizing the shape of the outer section of a the rubber, this study ensured the development of a reliable torque rod assembly.

Effect of Stress Ratio and Anisotropy on Fatigue Crack Propagation Behavior of AZ31B Magnesium Alloy (AZ31B 마그네슘합금의 피로균열성장에 미치는 응력비 및 이방성의 영향)

  • Kim, K.S.;Kim, M.K.;Kim, H.K.;Kim, C.O.
    • Journal of Power System Engineering
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    • v.15 no.1
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    • pp.39-44
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    • 2011
  • This study was to investigate the effects of stress ratio and anisotropy on Fatigue Crack Propagation(FCP) behavior of rolled magnesium alloy AZ31B. The experimental materials were a Mg-Al-Zn magnesium alloy. The FCP test was conducted on compact tension specimen by a servo-hydraulic fatigue testing machine in air at room temperature. Compact tension specimens were prepared from the extruded parallel and vertical rolling direction. The test condition was frequency of 10Hz and sinusoidal load stress ratios are 0.1 and 0.7. The FCP rates was automatically measured by a compliance method. In the case of the FCP of AZ31B, the FCP of both direction of LT and TL by anisotropy of specimens are almost same value. In lower stress ratio, the FCP of the LT, TL specimens are increased in lower ${\Delta}K$ region but higher ${\Delta}K$ regions are almost same value. Finally, the result of observed the surface crack, it expressed the quasi-cleavage fracture in lower ${\Delta}K$ region and straight mark on the aspect of the facet in high ${\Delta}K$ region.

Fatigue behavior of stud shear connectors in steel and recycled tyre rubber-filled concrete composite beams

  • Han, Qing-Hua;Wang, Yi-Hong;Xu, Jie;Xing, Ying
    • Steel and Composite Structures
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    • v.22 no.2
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    • pp.353-368
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    • 2016
  • This paper extends our recent work on the fatigue behavior of stud shear connectors in steel and recycled tyre rubber-filled concrete (RRFC) composite beams. A series of 16 fatigue push-out tests were conducted using a hydraulic servo testing machine. Three different recycled tyre rubber contents of concrete, 0%, 5% and 10%, were adopted as main variable parameters. Stress amplitudes and the diameters of studs were also taken into consideration in the tests. The results show that the fatigue lives of studs in 5% and 10% RRFC were 1.6 and 2.0 times greater of those in normal concrete, respectively. At the same time, the ultimate residual slips' values of stud increased in RRFC to highlight its better ductility. The average ultimate residual slip value of the studs was found to be equal to a quarter of studs' diameter. It had also been proved that stress amplitude was inversely proportional to the fatigue life of studs. Moreover, the fatigue lives of studs with large diameter were slightly shorter than those of smaller ones and using larger ones had the risk of tearing off the base metal. Finally, the comparison between test results and three national codes was discussed.

The Tensile Characteristics of Carbon and Silica Reinforced Composites Under Elevated Temperature (카본 및 실리카 강화 복합재료의 고온 인장 특성 평가)

  • 김종환;김재훈
    • Composites Research
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    • v.16 no.3
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    • pp.49-57
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    • 2003
  • This paper presents the tensile characteristics for carbon/epoxy, carbon/phenolic and silica/phenolic composites under elevated temperature, which are considered for vehicle structure or thermal protection materials. The tensile test was conducted with servo-hydraulic testing machine and high temperature furnace, and the mechanical properties such as tensile strength, elastic modulus and Poisson's ratio were evaluated by using high temperature strain gages. Also, they were compared each other with respect to fiber orientation and temperature effect. These test results were used for designing and analyzing some airframe structures with these composites.